Manual gearbox of a car Audi 100 C3, diesel
Manual Transmission Specifications
Type - Four or five forward gears and reverse, synchronized on all forward gears; integrated main gear Identification Gearbox code: 014 - 4-speed gearbox 013 -...
Type - Four or five forward gears and reverse, synchronized on all forward gears; integrated main gear Identification Gearbox code: 014 - 4-speed gearbox 013 -...
General description
The manual transmission can be 4-speed, or one of three 5-speed options, depending on the model. The gearbox is bolted to the rear of the engine in the usual...
The manual transmission can be 4-speed, or one of three 5-speed options, depending on the model. The gearbox is bolted to the rear of the engine in the usual...
Maintenance and inspection
1. With the frequency given in Section " Maintenance " at the beginning of this manual, inspect the transmission parting surfaces and seals. 2. Also check the...
1. With the frequency given in Section " Maintenance " at the beginning of this manual, inspect the transmission parting surfaces and seals. 2. Also check the...
Gearbox — removal and installation
1. Place the front of the vehicle on an inspection pit, or on an inclined plane or axle stands and apply the handbrake. 2. Disconnect the negative battery...
1. Place the front of the vehicle on an inspection pit, or on an inclined plane or axle stands and apply the handbrake. 2. Disconnect the negative battery...
Gearbox (014) — disassembly into main blocks
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean the external dirt from the gearbox housing. 2. Remove the bolts from the shift...
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean the external dirt from the gearbox housing. 2. Remove the bolts from the shift...
Input shaft (014) — disassembly and assembly
Note: 4- and 5-speed transmissions have many very similar components. Minor differences are not covered in this procedure. 1. Remove the retaining ring from...
Note: 4- and 5-speed transmissions have many very similar components. Minor differences are not covered in this procedure. 1. Remove the retaining ring from...
Output shaft (014) — disassembly and assembly
1. The engagement depth of the pinion with the crown wheel is adjusted during manufacture and is set in the optimum position to ensure quiet operation and long...
1. The engagement depth of the pinion with the crown wheel is adjusted during manufacture and is set in the optimum position to ensure quiet operation and long...
Gearbox/Final Drive Housing (014) — Maintenance
1. Removal and installation of the clutch release mechanism installed in the gearbox housing are described in Section 5 . Input shaft needle bearing 2. Using a...
1. Removal and installation of the clutch release mechanism installed in the gearbox housing are described in Section 5 . Input shaft needle bearing 2. Using a...
Bearing/Gear Housing (014) — Service
1. Replacing the bearing housing will affect the installation of the crown wheel and gears ( see Chapter 6, paragraph 1 ). To ensure proper installation,...
1. Replacing the bearing housing will affect the installation of the crown wheel and gears ( see Chapter 6, paragraph 1 ). To ensure proper installation,...
Shift Cover (014) — Maintenance
1. Pull out the shift rod and spring. 2. Before removing the rear bushing, remove the rear oil seal, then remove the bushing from the front end of the housing....
1. Pull out the shift rod and spring. 2. Before removing the rear bushing, remove the rear oil seal, then remove the bushing from the front end of the housing....
Gearbox (014) — assembly
1. If the shift rods have been removed from the bearing housing, check that they are inserted correctly and that the lockout pistons are present. 2. Install...
1. If the shift rods have been removed from the bearing housing, check that they are inserted correctly and that the lockout pistons are present. 2. Install...
Gear Shift Lever (014) — Removal, Installation and Adjustment
1. Adjusting the shift rod requires a special tool, if the rod needs to be disconnected, it is very important to mark the position of the shift rod in the...
1. Adjusting the shift rod requires a special tool, if the rod needs to be disconnected, it is very important to mark the position of the shift rod in the...
Gear shift rod (014) — disassembly and assembly
1. The shift rod consists of two main parts: the shift rod coupling assembly and the shift rod lever assembly. Gear Shift Lever Assembly 2. Remove the...
1. The shift rod consists of two main parts: the shift rod coupling assembly and the shift rod lever assembly. Gear Shift Lever Assembly 2. Remove the...
Gearbox (013, 093) — disassembly into main blocks
1. Remove the drain plug, drain the oil, install the plug. Clean the external dirt from the gearbox housing. 2. Pry up the cover plate with a screwdriver and...
1. Remove the drain plug, drain the oil, install the plug. Clean the external dirt from the gearbox housing. 2. Pry up the cover plate with a screwdriver and...
Input shaft (013 and 093) — disassembly and assembly
The procedure for removing the front input shaft components is similar to the procedure for the 014 transmission described in Chapter 5 . The rear end of the...
The procedure for removing the front input shaft components is similar to the procedure for the 014 transmission described in Chapter 5 . The rear end of the...
Output shaft (013 and 093) — disassembly and assembly
The procedure is identical to that described for the 014 gearbox, see. Chapter 6 . The rear end of the output shaft is longer to accommodate the 5th gear....
The procedure is identical to that described for the 014 gearbox, see. Chapter 6 . The rear end of the output shaft is longer to accommodate the 5th gear....
Gearbox/Final Drive Housing (013 & 093) — Service
The procedure is similar to that described for the 014 gearbox with the following exceptions: a) The outer race of the output shaft bearing on the 093 gearbox...
The procedure is similar to that described for the 014 gearbox with the following exceptions: a) The outer race of the output shaft bearing on the 093 gearbox...
Gear Fastener (013 and 093) — Maintenance
The procedure is identical to that given for the 014 gearbox, see. Chapter 8 with the following exceptions. Gear Bearing - Replacement 1. Unscrew the four...
The procedure is identical to that given for the 014 gearbox, see. Chapter 8 with the following exceptions. Gear Bearing - Replacement 1. Unscrew the four...
Shift Cover (013 and 093) — Service
Selector seal - replacement 1. Remove the seal with a screwdriver (photo). 2. Insert the new oil seal. 3. Fill the space between the seal projections with...
Selector seal - replacement 1. Remove the seal with a screwdriver (photo). 2. Insert the new oil seal. 3. Fill the space between the seal projections with...
5th Gear Components (013 & 093) — Service
1. Check the condition of the 5th gear and 5th driven gear, replace them as necessary. 2. If it is necessary to disassemble the synchronizer, first mark the...
1. Check the condition of the 5th gear and 5th driven gear, replace them as necessary. 2. If it is necessary to disassemble the synchronizer, first mark the...
Gearbox (013, 093) — assembly
1. On the 093 gearbox, lower the differential into the final drive housing and install the cover with a new O-ring where fitted. If an O-ring is not used, the...
1. On the 093 gearbox, lower the differential into the final drive housing and install the cover with a new O-ring where fitted. If an O-ring is not used, the...
Gear Shift Lever (013 and 093) — Removal, Installation and Adjustment
The procedure is basically the same as for the 014 gearbox described in Chapter 11 . However, after checking the return distance of 1st gear, engage 5th gear...
The procedure is basically the same as for the 014 gearbox described in Chapter 11 . However, after checking the return distance of 1st gear, engage 5th gear...
Gear shift rod (013 and 093) — disassembly and assembly
The procedure is the same as for the 014 gearbox described in Chapter 12 . However, the base of the gear shift lever is not curved and can therefore be...
The procedure is the same as for the 014 gearbox described in Chapter 12 . However, the base of the gear shift lever is not curved and can therefore be...
Gearbox (016) — disassembly into main blocks
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean the gearbox housing from dirt. 2. Mark the position of the gear selector lever on the...
1. Remove the gearbox drain plug, drain the oil, install the plug. Clean the gearbox housing from dirt. 2. Mark the position of the gear selector lever on the...
Input shaft (016) — disassembly and assembly
1. Remove the retaining ring at the end of the shaft, remove the thrust washer (early models). 2. Lift the 4th gear with the needle bearing. If the bearing...
1. Remove the retaining ring at the end of the shaft, remove the thrust washer (early models). 2. Lift the 4th gear with the needle bearing. If the bearing...
Output shaft (016) — disassembly and assembly
1. The gear engagement depth with the crown wheel is adjusted during manufacturing. When replacing components that affect engagement, it is necessary to make...
1. The gear engagement depth with the crown wheel is adjusted during manufacturing. When replacing components that affect engagement, it is necessary to make...
Bearing/Gear Fastener (016) — Service
1. The general view of the bearing housing and components is shown in Fig. 6.37. 2. If it is necessary to disassemble the intermediate reverse shaft, remove...
1. The general view of the bearing housing and components is shown in Fig. 6.37. 2. If it is necessary to disassemble the intermediate reverse shaft, remove...
Gearbox/Final Drive Housing — Service (016)
1. Maintenance of the gearbox housing is the same as for the 014 gearbox described in Chapter 7 except for the gear bearing. 2. The outer ring of the flange...
1. Maintenance of the gearbox housing is the same as for the 014 gearbox described in Chapter 7 except for the gear bearing. 2. The outer ring of the flange...
Gear Fastener Housing Coating (016) — Maintenance
1. Before removing the secondary shaft roller bearing, first remove the partition and then remove the snap ring. 2. Place the inner bearing race into place on...
1. Before removing the secondary shaft roller bearing, first remove the partition and then remove the snap ring. 2. Place the inner bearing race into place on...
Gearbox (016) — assembly
1. Install the differential as described in Chapter 20 , point 1, then move the reverse gear to the engaged position, disconnect one end of the spring clip...
1. Install the differential as described in Chapter 20 , point 1, then move the reverse gear to the engaged position, disconnect one end of the spring clip...
Gear Shift Lever (016) — Removal, Installation and Adjustment
1. On 016 transmission models, two types of shift lever assembly are used. The early type uses a single shift rod and is shown in Fig. 6.48. The later type...
1. On 016 transmission models, two types of shift lever assembly are used. The early type uses a single shift rod and is shown in Fig. 6.48. The later type...
Gear shift rod (016) — disassembly and assembly
Note: Before starting, see. Chapter 31, paragraph 1 . 1. The shift rod consists of two main parts: the shift lever assembly and the rod rods. Gear Shift Lever...
Note: Before starting, see. Chapter 31, paragraph 1 . 1. The shift rod consists of two main parts: the shift lever assembly and the rod rods. Gear Shift Lever...
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