General description 1. This Section includes engine removal procedures and basic engine overhaul procedures. 2. Provides information regarding preparation for overhaul, purchase...
Engine overhaul — general information 1. It is not always easy to determine if an engine needs to be overhauled. it depends on many factors. 2. High mileage does not necessarily mean a rebuild is...
Engine Removal — Methods and Precautions If you decide that the engine needs to be removed for overhaul or overhaul, there are a few preliminary steps to take. Choosing a place to work is extremely...
Engine — removal and installation Withdrawal 1. Park your vehicle on a firm, level surface. 2. See Section 11 and remove the hood. On models with 5-cylinder engines, this is not necessary,...
Engine overhaul — preliminary information It will be much easier to work if you install the engine on a special portable frame. Before placing the engine on the frame, remove the flywheel/drive plate...
Crankshaft — removal and inspection Withdrawal Note: If the pistons/connecting rods do not need to be repaired, it is not necessary to remove the cylinder head and pistons. It is only necessary...
Cylinder block / crankcase — cleaning and inspection Cleaning 1. Remove all external components from the unit, including mounting lugs, engine mounts, water pump, thermoviscous fan shaft assembly, oil filter...
Engine Assembly Sequence 1. Before assembling the engine, make sure that you have all the necessary parts, tools, gaskets and seals, as well as a suitable blocking compound and liquid...
Pistons and piston rings — assembly 1. At this point, the pistons should already be connected to their respective connecting rods. If not already done, check the clearances between the rings and...
Engine — start after overhaul 1. Install the remaining engine components in the order shown in Chapter 11 of this Section. Install the engine in the vehicle as described in Chapter 4 ....