Detailed transmission specifications Gearbox type 016 Until January 19th for Audi cars «100» a five-speed fully synchronized gearbox type 016 was installed with five gears forward and one reverse....
Tightening torques for main threaded connections Tightening torques of the main threaded connections, kgf·m Bolt (M12) fastening the gearbox to the engine block: 5.5. Bolt of fastening of the internal hinge...
Details of the five-speed gearbox type 016 Details of the five-speed gearbox type 016: 1 - input shaft; 2 - secondary shaft; 3 - bearings; 4 - needle bearings of sliding gears; 5 - axis of the...
Removal and installation of a transmission Withdrawal Disconnect the wire from the negative battery terminal. Remove the air filter. Remove the upper bolts securing the gearbox to the engine. Disconnect...
Gearbox disassembly Note. When replacing parts that directly affect the position of the final drive gear (tapered roller bearings, final drive pinion or gearbox housing), as well...
Disassembly and assembly of the input shaft Disassembly Remove the 4th gear retaining ring and thrust washer. Removal of a lock ring of a sliding gear wheel of IV transfer Remove the 4th gear sliding...
Dismantling and assembly of a secondary shaft Disassembly Press the rear tapered roller bearing inner race together with the 1st gear sliding gear on a press. Pressing out the inner ring of the rear...
Removal and installation of differential Loosen bolt 1 (see photo) fasteners, remove the differential output shaft 2. Bolt 1 of fastening of an output shaft of differential Turn out bolts of fastening...
Output shaft bearing preload The preload of the output shaft bearings is provided by the selection of the total thickness («Sob») adjusting rings «S3» And «S4» (see diagram), installed...
Removal and installation of ball bearings Pressing out and pressing in the outer ring of the bearing with cylindrical rollers of the input shaft These operations are performed using a press and a...
Gearbox Assembly Install the reverse lock. Install the reverse intermediate lever mounting bolt. Move the intermediate reverse lever in the direction indicated by the arrow in...
Parts of the shift control mechanism Details of the gearshift control mechanism of the five-speed gearbox type 016: 1 - gear lever handle; 2 - a cup of a spherical head of the gear lever; 3 -...
Adjustment of the gearshift control mechanism Gearbox type 016 Check of adjustment of provision of the lever of management by a gear change Engage 1st gear. Pull the shift lever to the left. Release the...
Passive safety system «PROKON-TEN» On vehicles equipped with a passive safety system «PROCON-TEN». above the front push rod, a cable engagement device is bolted to the gearbox. Therefore, before...