Manual transmission marking 02J The 5-speed manual gearbox 02J is installed in the Audi A2 2001 in combination with a 4-cylinder engine. Location at the checkpoint Designation letters and...
Checking the hydraulic drive of the cordon Pedal return must not be hindered by displaced or additional floor mats. Bleed the clutch system if necessary. Check the brake fluid level in the reservoir...
Clutch pedal assembly — design description Clutch pedal assembly: 1. Front wall with mounting for support pad and master cylinder 2. Gasket. Always replaceable 3. Support pad for fastening the clutch...
Removing and installing clutch servo spring Withdrawal Remove the storage compartment on the driver's side. First compress the servo spring by depressing the clutch pedal and then push the mounting...
Removal and installation of the clutch pedal Withdrawal Remove the servo spring. Disconnect drive/master cylinder linkage from clutch pedal as follows: insert pliers -T10005- into recesses on clutch...
Hydraulic clutch drive system Hydraulic clutch drive system: 1. Brake fluid tank 2. Hose 3. Clamp, to remove the line, remove the clamp until it stops 4. Master cylinder 5. Hex nut, 28 Nm,...
Clutch Release Mechanism — Design Description Clutch Release Mechanism: 1. KP 2. Ball pin, 25 Nm, lubricate with MoS2 grease 3. Ring for radial seal of the drive shaft, replace 4. Guide sleeve with seal....
Mounting position of gear change mechanism Mounting position of gear shift mechanism: Arrow A. shift shift Arrow B. move selection 1. Gearbox selector 2. Intermediate selector lever 3. Shift cable drive...
Removal of the handle and cuff of the gear lever Lift selector lever cover -1- in -direction of arrow- away from center console. Screw the cover up over the switch. Cut through the clamp -arrow- and remove...
Removing the shift handle and reassembling Release retaining lugs -arrows A and B- and remove ring -1- upwards from inner ring -2-. Install in reverse order, inserting the wide protrusion of the inner...
Removal and installation of drive cables of the lever Lubricate bearing and sliding surfaces with polyurea grease -G 052 142 A2-. 1. Cable drive of the selector to the corner of the selector. Lubricate the area of...
Removal and installation of the gear change drive Withdrawal Disconnect the ground wire from the battery with the ignition off. Unlock lock for selector and shift cables as follows: Press sliding sleeve -1- in...
Adjustment of the mechanism of a gear change Instructions, The prerequisites for a correct adjustment of the backstage are the following points: impeccable execution of the control elements and the...
Removing the manual transmission Instructions, Reinstall all cable ties that were removed or cut during dismantling. Observe repair instructions, especially for contact corrosion. Disconnect...
Installation of a manual transmission The installation of the gearbox is carried out in the reverse order. At the same time, install the pillow of the power unit without tension. Instruction....
Checking the transmission oil Remove the soundproofing from under the engine/gearbox, if any. Unscrew the oil check screw -arrow-. The oil level is correct when the gearbox is filled to the...