Manual gearbox 02J car Audi A2
Marking of the manual gearbox 02J
The 5-speed manual transmission 02J is installed in the Audi A2 2001 in combination with a 4-cylinder engine. Location at the checkpoint Letter designations...
The 5-speed manual transmission 02J is installed in the Audi A2 2001 in combination with a 4-cylinder engine. Location at the checkpoint Letter designations...
Checking the hydraulic drive of the cordon
The return of the pedal should not be hindered by shifted or additional mats. If necessary, bleed the clutch system. Preliminarily check the level of brake...
The return of the pedal should not be hindered by shifted or additional mats. If necessary, bleed the clutch system. Preliminarily check the level of brake...
Clutch pedal assembly — design description
Clutch pedal assembly: 1. Front wall with mounting for support cushion and master cylinder 2. Gasket. Always subject to replacement 3. Clutch pedal mounting...
Clutch pedal assembly: 1. Front wall with mounting for support cushion and master cylinder 2. Gasket. Always subject to replacement 3. Clutch pedal mounting...
Removal and installation the clutch servo spring
Removal Remove the storage compartment from the driver's side. First, compress the servo spring by pressing the clutch pedal, and then put the mounting clamp...
Removal Remove the storage compartment from the driver's side. First, compress the servo spring by pressing the clutch pedal, and then put the mounting clamp...
Removal and installation the clutch pedal
Removal Remove the servo spring. Disconnect the drive rod/master cylinder from the clutch pedal as follows: insert the "T10005" pliers into the recesses of the...
Removal Remove the servo spring. Disconnect the drive rod/master cylinder from the clutch pedal as follows: insert the "T10005" pliers into the recesses of the...
Hydraulic clutch drive system
Hydraulic clutch drive system: 1. Brake fluid tank 2. Hose 3. Clamp, to remove the line, pull the clamp out until it stops 4. Master cylinder 5. Hexagon nut,...
Hydraulic clutch drive system: 1. Brake fluid tank 2. Hose 3. Clamp, to remove the line, pull the clamp out until it stops 4. Master cylinder 5. Hexagon nut,...
Removal and installation the clutch master cylinder
Removal Compress the brake fluid reservoir feed hose "A" with a hose clamp up to 25 mm "3094". Disconnect hose "A" from the clutch master cylinder. Remove...
Removal Compress the brake fluid reservoir feed hose "A" with a hose clamp up to 25 mm "3094". Disconnect hose "A" from the clutch master cylinder. Remove...
Dismantling and installation of the clutch slave cylinder
Removal Disconnect the ground wire from the battery with the ignition off. Pull the safety mechanism on the shift cable and on the selection cable forward...
Removal Disconnect the ground wire from the battery with the ignition off. Pull the safety mechanism on the shift cable and on the selection cable forward...
Clutch release mechanism — design description
Clutch release mechanism: 1. KP 2. Ball joint, 25 Nm, lubricate with MoS2 plastic grease 3. Replace radial seal ring for drive shaft 4. Guide sleeve with...
Clutch release mechanism: 1. KP 2. Ball joint, 25 Nm, lubricate with MoS2 plastic grease 3. Replace radial seal ring for drive shaft 4. Guide sleeve with...
Removal, installation and repair of the clutch release bearing
Removal Press the locking tabs "arrow" on the back of the clutch release lever and remove the release bearing "A" from it. To install, press the release...
Removal Press the locking tabs "arrow" on the back of the clutch release lever and remove the release bearing "A" from it. To install, press the release...
Mounting position of the gear shift mechanism
Mounting position of the gear shift mechanism: Arrow A. Switch movement Arrow B. Move selection 1. Gear selector 2. Intermediate gear selection lever 3. Cable...
Mounting position of the gear shift mechanism: Arrow A. Switch movement Arrow B. Move selection 1. Gear selector 2. Intermediate gear selection lever 3. Cable...
Removal and installation the switch button and casing
Removal 1. Switch button. Remove and install together with the cover 2. Cover. Remove and install together with the gearshift knob and cover 3. Ring 4....
Removal 1. Switch button. Remove and install together with the cover 2. Cover. Remove and install together with the gearshift knob and cover 3. Ring 4....
Removal the gear shift lever handle and sleeve
Lift the cover of the shift lever "1" in the "direction of the arrow" from the center console. Unscrew the cover upwards over the switch. Cut the "arrow" clamp...
Lift the cover of the shift lever "1" in the "direction of the arrow" from the center console. Unscrew the cover upwards over the switch. Cut the "arrow" clamp...
Shift knob removal and assembly
Unlock the locking tabs "arrows A and B" and remove ring "1" upwards from the inner ring "2". Install in the reverse order, while it is necessary to insert the...
Unlock the locking tabs "arrows A and B" and remove ring "1" upwards from the inner ring "2". Install in the reverse order, while it is necessary to insert the...
Assembly diagram, repair of gear shift lever and gearbox housing
Lubricate the bearing and sliding surfaces with consistent grease "G 052 142 A2". 1. Lock washer 2. Bushing 3. Pressure spring 4. Bushing 5. Screw, 6 Nm 6. Lid...
Lubricate the bearing and sliding surfaces with consistent grease "G 052 142 A2". 1. Lock washer 2. Bushing 3. Pressure spring 4. Bushing 5. Screw, 6 Nm 6. Lid...
Removal and installation the lever drive cables
Lubricate the bearing and sliding surfaces with polyurea grease "G 052 142 A2". 1. Selector cable drive to selector corner. Lubricate in the area of the...
Lubricate the bearing and sliding surfaces with polyurea grease "G 052 142 A2". 1. Selector cable drive to selector corner. Lubricate in the area of the...
Removal and installation the gear shift drive
Removal Disconnect the ground wire from the battery with the ignition off. Unlock the gear selector and shift cable lock as follows: Press the sliding sleeve...
Removal Disconnect the ground wire from the battery with the ignition off. Unlock the gear selector and shift cable lock as follows: Press the sliding sleeve...
Adjusting the gear shift mechanism
Instructions, The initial conditions for correct adjustment of the gear selector are the following: perfect execution of the control elements and transmission...
Instructions, The initial conditions for correct adjustment of the gear selector are the following: perfect execution of the control elements and transmission...
Removal a manual gearbox
Instructions, Reinstall all cable ties removed or cut during dismantling. Observe repair instructions, especially regarding contact corrosion. Disconnect the...
Instructions, Reinstall all cable ties removed or cut during dismantling. Observe repair instructions, especially regarding contact corrosion. Disconnect the...
Installation of a manual gearbox
The gearbox is installed in the reverse order. In this case, install the power unit cushion without tension. Instructions. Before installing the gearbox, press...
The gearbox is installed in the reverse order. In this case, install the power unit cushion without tension. Instructions. Before installing the gearbox, press...
Checking the transmission oil
Remove the sound insulation from under the engine/gearbox, if any. Unscrew the oil level control bolt "arrow". The oil level is correct if the gearbox is...
Remove the sound insulation from under the engine/gearbox, if any. Unscrew the oil level control bolt "arrow". The oil level is correct if the gearbox is...
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