Design and technical characteristics of the gearbox Four-speed gearbox with four forward and one reverse gears with synchromesh in all forward gears. All gears of the gearbox, except for reverse, are helical,...
Removal and installation of a transmission Removal of a transmission is made from below the car. Withdrawal Place the car on a lift. Disconnect the wire from the negative battery terminal. Disconnect...
Disassembly and assembly of the gearbox Gearbox disassembly Clean the gearbox, drain the oil from the gearbox crankcase and install it on a stand for disassembly. Loosen the mounting bolts and remove...
Disassembly and assembly of the input shaft Disassembly Remove retaining ring with pliers. Remove the 4th gear thrust washer, needle bearing and 4th gear from the shaft Remove the 4th gear synchronizer...
Dismantling and assembly of a secondary shaft Disassembly Press the 1st gear gear, shim and ball bearing inner ring on a press with a mandrel. The needle bearing with the inner sleeve and the blocking ring...
Disassembly and assembly of the differential Disassembly Remove the speedometer drive gear and drive clutch using a puller with jaws and a mandrel with an outer diameter of 33 mm and an inner diameter of...
Gearbox Assembly Install the rod, the shift fork of I and II gears and the output shaft inside the gearbox housing, then press the inner ring of the tapered roller bearing onto...
Shift control mechanism Check of position of the lever of a gear change Engage 1st gear. Move the gear lever all the way to the left. Release the lever, measuring the amount of its...
Gearbox adjustment data Axial clearance between the end face of the blocking ring and the end face of the ring gear of the gear synchronizer (see drawing page 88), mm: nominal:...
Transmission ratios * For vehicles with FZ engine. ** For vehicles with YP engine.
Gearbox Oil Specifications Refueling capacity of the gearbox housing, l: 1.7. Oil used: hypoid oil GL 4 (MIL L 2105); SAE 80 or SAE 80W90. Fill the gearbox with oil for the entire life...