Repair Chevrolet Repair Toyota Repair Honda Repair AvtoVAZ Repair Mercedes-Benz Repair BMW Repair Opel
Home  |  Contacts  |  Sitemap  |    
English Русский
Български
Беларускі
Український
Српски
Hrvatski
Română
Polski
Slovenský
Magyar
AudiManual.ru
 
 
 
 
 
 
 
 
 
 
  • AUDI 80
  • AUDI 100
  • AUDI A3
  • AUDI A4
  • AUDI A6
  • AUDI A8
  • AUDI Q
  • OTHER
  • ARTICLES
B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Disassembly and assembly of the gearbox (Audi 80 B2)

  • Home
  • Audi 80
  • B2 (1979-1986)
  • Transmission
  • 4 speed gearbox
  • Disassembly and assembly of the gearbox
            0

Disassembling the gearbox



Clean the gearbox, drain the oil from the gearbox sump and install it on a stand for disassembly.

Loosen the mounting bolts and remove the rear cover of the gearbox, remove the adjusting ring of the rear bearing of the secondary hall and the sealing gasket.

Carefully move the fork rod of the third and fourth gears in the direction of the third gear until the lock is released. Remove the lock, then set the fork rod to the neutral position.

Warning. Pull the fork rod of the III and IV gears only to the required extent, so that the synchronizer crackers do not fall out. If they fall out, the fork rod will not be able to be set to the neutral position without removing the nut from the end of the secondary shaft.


Engage reverse gear and 1st gear to lock the primary and secondary shafts, and loosen the nut from the end of the secondary shaft.

Install the mounting cross member onto the clutch housing.

Screw the bolt into the primary shaft end until it stops.

Remove the retaining ring and thrust washer from the input shaft

Press the primary shaft ball bearing out of the clutch housing socket.

Remove the gearbox housing together with the shafts and knock out the mounting pins.

Clamp the gearbox housing with shafts in a vice with soft metal pads.

Knock out the spring pin from the shift fork of the third and fourth gears, holding the fork rod with a hammer so as not to damage the hole for the fork rod in the partition.

Pull out the fork rod of the III and IV gears so that the fork of the III and IV gears can be removed. Then move the fork rod to the neutral position.



Remove the primary shaft from the gearbox housing.

Knock out the axle and remove the reverse intermediate gear.

Knock out the spring pin from the 1st and 2nd gear shift fork rod linkage using a punch and remove the linkage from the fork rod.

Press the secondary shaft out of the gearbox housing.

Warning: When pressing the secondary shaft, make sure that the fork of the first and second gears does not lock. If it does, release it by lightly hitting the fork.

Remove the differential output shaft mounting bolts while holding the shaft with a mandrel.

Loosen the differential box cover mounting bolts.

Remove the differential cover using two pry bars.

Remove the differential.

Details of the four-speed gearbox housing: 1 — clutch housing; 2 - plug; 3 — breather; 4 - filler…

Details of the four-speed gearbox housing: 1 — clutch housing; 2 - plug; 3 — breather; 4 - filler plug; 5 - drain plug; 6 — mounting pin; 7, 12 — bushing; 8 — lower clutch housing cover; 9 — gearbox housing; 10 - washer; 11 — lower cover bolt; 13 - cork; 14 — gearbox cover; 15 - gasket; 16 - cork; 17 — gearbox cover gasket; 18 — secondary shaft bearing; 19 — ring; 21 - hairpin; 22 — differential box cover stud; 23 - washer; 24 - nut; 25 — pin; 26 - hairpin.




Four-speed gearbox details: 1 — primary shaft; 2 — third gear pinion; 3 — 4th gear pinion; 4 —…

Four-speed gearbox details: 1 — primary shaft; 2 — third gear pinion; 3 — 4th gear pinion; 4 — clip; 5 — oil seal; 6, 15, 24, 30 - needle bearings; 7, 16 — bearings; 8 - adjusting washer; 9, 36 - pins; 10, 18 — locking ring; 11 — sliding clutch of synchronizer III and IV gears; 12, 27 — synchronizer springs; 13, 29 - crackers; 14, 26 — synchronizer locking rings; 17 - lock washer; 19 — secondary shaft; 20, 41 - bearing with locking pin; 21 — 4th gear pinion; 22 — third gear pinion; 23 - adjusting ring; 25 — 2nd gear pinion; 31 — 1st gear pinion; 32 - adjusting ring; 33 — thrust ring; 34 — secondary shaft rear bearing; 35, 40 - nuts; 37 — reverse intermediate gear axle; 38 — reverse intermediate gear; 39 — Reverse axle bushing; 41 — bearing retaining stud; 42 — speedometer drive; 43 — speedometer drive gear; 44, 45 — differential box cover with gasket; 46 — ring; 47 — speedometer drive pinion; 48 - adjusting ring; 49 — outer ring of differential box bearing; 52 — inner bearing ring; 51 — differential box; 52 — satellite axis; 53 — driven gear of the main transmission; 54 — oil seal; 55 — differential output shaft; 56 - thrust washers; 57 - satellites; 58 — differential gears.


(Information obtained from this resource AUDImanual)
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information:
Previous articles
Audi 80 B2: 4 speed gearbox
Next articles

Removal and installation the gearbox
Tightening torques of main threaded connections, kgf.m
Design and technical characteristics of the gearbox
Disassembly and assembly of the primary shaft
Disassembly and assembly of the secondary shaft
Disassembling and assembling the differential
Adjusting the distance between the end of the drive gear and the…


Similar articles on other Audi car models:
Cylinder head — disassembly, cleaning, inspection and assembly Audi 100 C3 (1982-1990, diesel)
Visual inspection of the gearbox for leaks Audi A3 Type 8L (1996-2003)
Disassembly and assembly of the gearbox Audi A4 B8 (2007-2015)
Disassembly and assembly of the shock absorber strut Audi A6 C5 (1997-2004)
Disassembly and assembly of the shock absorber strut Audi A8 D2 (1994-2002)
Disassembly and assembly of the engine Audi Q5 Type 8R (2008-2017)
Assembly diagram, repair of gear shift lever and gearbox housing Audi A2 (1999-2005)
Link to this page in different formats


Visitor comments

No comments yet


How much will 21 + 38 =
       



80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
AudiManual.ru © 2017-2026 · Mobile version · Feedback · Sitemap: EN BG BY UA RS HR RO PL SK HU · Site search · News and articles
80 B2 · 80 B3 petrol · 80 B3 · 80 B4 · 100 C3 diesel · 100 C3 petrol · 100 C3 · 100 C4 petrol · 100 C4 · A3 Type 8L · A4 B5 petrol · A4 B5 · A4 B6 petrol · A4 B6 · A4 B7 · A4 B8 · A6 C4 · A6 C5 · A6 C5 Allroad · A8 D2 · Q5 Type 8R · Q7 Typ 4L · Audi A2 ·
This site uses cookies 🍪. Click the button to accept this fact.