Design and technical characteristics of the gearbox Five-speed gearbox with five gears and one reverse with synchromesh in all forward gears. The box is combined with a differential and final drive. Gear...
Gearbox adjustment data Axial clearance between the end face of the blocking ring and the end face of the ring gear of the gear synchronizer (see picture), mm: nominal: synchronizers...
Transmission oil Refueling capacity of the gearbox housing, l: 2.01. Oil used, hypoid oil GL4 (MIL L 2105); SAE 80 or SAE 80W90. Fill the gearbox with oil for the entire life...
Removal and installation of a transmission Removal and installation of a five-speed gearbox is carried out in the same way as a four-speed gearbox. See section « Four speed gearbox ». To facilitate the...
Disassembly and assembly of the gearbox Disassembly Install the gearbox on a stand for disassembly. Drain the oil from the gearbox housing. Remove the gearbox rear cover plug by using a large...
Disassembly and assembly of the input shaft Disassembly Remove the 4th gear retaining ring. Remove thrust washer and 4th gear with needle bearing Install the input shaft with the 3rd gear gear on a press...
Dismantling and assembly of a secondary shaft Disassembly Engage 2nd gear and press the second inner race of the double row tapered roller bearing with the 1st gear gear. Press the 1st and 2nd gear...
Gearbox Assembly Remove the output shaft front tapered roller bearing outer race after removing the roll pin. If necessary, press in a new ring. Install the locks and locks of...
Shift control mechanism Checking the shift lever position Engage 1st gear. Move the gear lever all the way to the left. Release the lever, measuring the amount of its movement, which...