5 speed car gearbox Audi 80 B2
Design and technical characteristics of the gearbox
Five-speed gearbox with five gears and one reverse with synchronizers on all forward gears. The box is combined with the differential and final drive. Gear...
Five-speed gearbox with five gears and one reverse with synchronizers on all forward gears. The box is combined with the differential and final drive. Gear...
Gearbox adjustment data
Axial clearance between the end face of the locking ring and the end face of the synchronizer gear ring (see picture), mm: nominal: synchronizers of I and II...
Axial clearance between the end face of the locking ring and the end face of the synchronizer gear ring (see picture), mm: nominal: synchronizers of I and II...
Transmission oil
Gearbox housing filling capacity, l: 2.01. The oil used is hypoid low GL4 (MIL L 2105); SAE 80 or SAE 80W90. Fill the gearbox with oil for the entire service...
Gearbox housing filling capacity, l: 2.01. The oil used is hypoid low GL4 (MIL L 2105); SAE 80 or SAE 80W90. Fill the gearbox with oil for the entire service...
Tightening torques of main threaded connections, kgf.m
Clutch housing to engine block mounting bolt: 5.5. Suspension cross member mounting bolt nut: 7.0. Bolt for fastening the inner joint of the front wheel drive...
Clutch housing to engine block mounting bolt: 5.5. Suspension cross member mounting bolt nut: 7.0. Bolt for fastening the inner joint of the front wheel drive...
Removal and installation the gearbox
Removal and installation of a five-speed gearbox is carried out in the same way as a four-speed gearbox. See section " Four-speed gearbox ". To make it easier...
Removal and installation of a five-speed gearbox is carried out in the same way as a four-speed gearbox. See section " Four-speed gearbox ". To make it easier...
Disassembly and assembly of the gearbox
Disassembly Place the gearbox on a disassembly stand. Drain the oil from the gearbox housing. Remove the plug from the rear gearbox cover by using a large...
Disassembly Place the gearbox on a disassembly stand. Drain the oil from the gearbox housing. Remove the plug from the rear gearbox cover by using a large...
Disassembly and assembly of the primary shaft
Disassembly Remove the 4th gear retaining ring. Remove the thrust washer and the fourth gear with the needle bearing Place the primary shaft with the 3rd gear...
Disassembly Remove the 4th gear retaining ring. Remove the thrust washer and the fourth gear with the needle bearing Place the primary shaft with the 3rd gear...
Disassembly and assembly of the secondary shaft
Disassembly Engage 2nd gear and press the second inner ring of the double-row tapered roller bearing with the 1st gear pinion. Press the synchronizer of the...
Disassembly Engage 2nd gear and press the second inner ring of the double-row tapered roller bearing with the 1st gear pinion. Press the synchronizer of the...
Gearbox assembly
Remove the outer ring of the secondary shaft front tapered roller bearing, having first removed the cylindrical pin. If necessary, press in a new ring. Set the...
Remove the outer ring of the secondary shaft front tapered roller bearing, having first removed the cylindrical pin. If necessary, press in a new ring. Set the...
Adjusting the distance between the end face of the main gear pinion and the differential axle
Principle of regulation The distance between the differential axis and the end of the drive gear determines the location of the contact patch in the engagement...
Principle of regulation The distance between the differential axis and the end of the drive gear determines the location of the contact patch in the engagement...
Gear shift control mechanism
Checking the position of the gear shift lever Engage 1st gear. Move the gear shift lever all the way to the left. Release the lever, measuring the amount of...
Checking the position of the gear shift lever Engage 1st gear. Move the gear shift lever all the way to the left. Release the lever, measuring the amount of...
This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Similar sections of other Audi car models:
Transmission: 5 speed gearbox 013 and 093 Audi 100 C3 (1982-1990)
Transmission: Mechanical gearbox Audi A4 B5 (1994-2001)
Transmission: Car gearbox Audi A6 C5 (1997-2004)
Transmission: Car gearbox Audi A8 D2 (1994-2002)
Transmission: Mechanical gearbox 02T Audi A2 (1999-2005)
Transmission: 5 speed gearbox 013 and 093 Audi 100 C3 (1982-1990)
Transmission: Mechanical gearbox Audi A4 B5 (1994-2001)
Transmission: Car gearbox Audi A6 C5 (1997-2004)
Transmission: Car gearbox Audi A8 D2 (1994-2002)
Transmission: Mechanical gearbox 02T Audi A2 (1999-2005)
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