Detailed transmission specifications Until January 1988, depending on the configuration of the vehicles «Audi 100» a four-speed gearbox was installed with four forward gears and one reverse gear...
Tightening torques for main threaded connections Tightening torques of the main threaded connections, kgf·m Bolt of fastening of a case of a transmission to the block of the engine: 5,5. Nuts of a bolt of...
Details of a four-speed gearbox Details of the four-speed gearbox housing: 1 - clutch housing; 2 - gearbox housing; 3 - rear cover of the gearbox; 4 - differential box cover with bearing; 5 -...
Removal and installation of a transmission Removal of a transmission is made from below the car. The vehicle must be placed on a lift. Withdrawal Place the car on a lift. Disconnect the wire from the...
Gearbox disassembly Clean the gearbox, drain the oil from the gearbox crankcase and place it on a stand for disassembly. Turn away bolts of fastening and remove a back cover of a...
Disassembly and assembly of the input shaft Disassembly Remove the retaining ring with pliers. Remove the 4th gear thrust washer, needle bearing and 4th gear from the shaft. Remove the 4th gear...
Dismantling and assembly of a secondary shaft Disassembly Press the 1st gear gear, shim and ball bearing inner ring on a press with a mandrel. Remove the needle bearing with the inner sleeve and the...
Gearbox Assembly Install the rod, the shift fork of 1st and 2nd gears and the secondary shaft inside the gearbox housing, then press the inner race of the tapered roller...
Disassembly and assembly of the differential Disassembly Remove the speedometer drive gear and drive clutch using a puller and mandrel. Press the tapered roller bearing inner races off the differential...
Check of position of the lever of a gear change Engage 1st gear. Move the shift lever all the way to the left. Release the lever, measuring the amount of its movement, which should be within 5-10 mm....
Parts of the shift control mechanism Details of the gear shift control mechanism: 1 - gear lever; 2 - gearshift drive rod; 3 - brackets of the transmission link; 4 - connecting tee; 5 - spacer...