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Engine Removal — Methods and Precautions (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, diesel)
  • Power unit
  • Engine removed
  • Engine Removal — Methods and Precautions
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If you decide that the engine needs to be removed for rebuilding or major repair, there are a few preliminary steps to take.

The choice of location for the work is extremely important. You will need sufficient work space and a garage where you can leave the car during the repair period.

It is advisable to have a workbench nearby where the reassembly will be done, a clean rack or shelves. The shelves will be used to store the engine components and ancillary parts along with their bolts and gaskets. This is the best way to keep the components clean and tidy so that they do not get lost or accidentally damaged.

Cleaning the engine bay and engine/transmission before beginning the removal procedure will help keep things clean during the process.

If you are removing the engine for the first time, you will need an assistant. Advice and assistance from a more experienced person will also be helpful. One person cannot simultaneously perform all the actions required to lift the engine from the car.

Plan the work in advance. Before you begin, purchase all the tools and equipment you will need. To remove and install the engine, you will need: a heavy-duty jack, a full set of wrenches and sockets, wooden blocks, rags and solvent for cleaning and wiping up spilled oil, coolant and fuel. Also prepare suitable containers for storing small parts, which will facilitate subsequent assembly and prevent loss of these parts.

Some of the work will have to be entrusted to a car repair shop, as it will require special equipment. Agree on this in advance.



When removing external engine components, work methodically. Marking the cables and hoses will make subsequent installation much easier.

Use extreme caution when removing and installing the engine. Careless handling may result in serious injury.

On all models covered in this manual, the engine is removed from the engine bay separately from the transmission. Note that ideally the engine should be removed from the vehicle without jacking it up, but to improve access to the exhaust outlet pipe and lower bolts, the vehicle may be temporarily raised on axle stands.
The article was checked by auto expert Nikita Rudakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Engine removed
Next articles

Engine Overhaul — General Information
General description
Engine Removal Specifications and Overhaul Procedures
Engine — removal and installation
Engine Overhaul — Preliminary Information
Cylinder head — disassembly, cleaning, inspection and assembly
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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
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  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
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100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
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  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
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  • Electronic ignition system
  • Transmission
  • Clutch
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  • 5 speed gearbox 013 and 093
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  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
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  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
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  • Body elements
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100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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