Diesel engines 2.7/3.0 liters of car Audi A4 B8
Technical specifications and engine number
Engine number Technical specifications Letter designation CAMA CAMB CAPA Working volume, l 2,698 2,698 2,967 Power, kW at rpm 140/3300 120/3300 176/4000...4500...
Engine number Technical specifications Letter designation CAMA CAMB CAPA Working volume, l 2,698 2,698 2,967 Power, kW at rpm 140/3300 120/3300 176/4000...4500...
Engine removal for vehicles with multitronic
The engine with gearbox and subframe is removed downwards with the radiator frame installed. When reassembling, install all binders in the places where they...
The engine with gearbox and subframe is removed downwards with the radiator frame installed. When reassembling, install all binders in the places where they...
Disconnecting the engine and gearbox multitronic 0AW
The power unit is removed and installed on the "VAS 6131 A" lift. Remove connector "2" from the bracket and disconnect it. The figure shows the installation....
The power unit is removed and installed on the "VAS 6131 A" lift. Remove connector "2" from the bracket and disconnect it. The figure shows the installation....
Engine installation
Tightening torques (Nm) Bolts and nuts M6 9 M7 15 M8 20 M10 40 M12 65 Ground bolt to the body near the shock absorber cup Tighten ground bolt "1" to 9 Nm....
Tightening torques (Nm) Bolts and nuts M6 9 M7 15 M8 20 M10 40 M12 65 Ground bolt to the body near the shock absorber cup Tighten ground bolt "1" to 9 Nm....
Unit support — removal and installation
Support of units 1. Bolt: 20 Nm. 2. Mounting shield: for engine mount: if the engine mount is defective, replace the mounting shield; check the mounting plate...
Support of units 1. Bolt: 20 Nm. 2. Mounting shield: for engine mount: if the engine mount is defective, replace the mounting shield; check the mounting plate...
Cylinder block — poly-V drive
Poly V-belt drive 1. Poly V-belt: check the degree of wear; before removing, mark the direction of travel with chalk or a felt-tip pen; don't overdo it; when...
Poly V-belt drive 1. Poly V-belt: check the degree of wear; before removing, mark the direction of travel with chalk or a felt-tip pen; don't overdo it; when...
Cylinder block — driven disk
Slave disk 1. Driven disk: with bearing flange; check the working surfaces of the bearing mounting flange and the holes for the clutch module and dual mass...
Slave disk 1. Driven disk: with bearing flange; check the working surfaces of the bearing mounting flange and the holes for the clutch module and dual mass...
Cylinder block — crankshaft
Crankshaft 1. Crankshaft. 2. Guide bushing: 2 pcs.; insert into the cylinder block. 3. Camshaft frame. 4. Bolt: replace. 5. Crankshaft axial locking liner:...
Crankshaft 1. Crankshaft. 2. Guide bushing: 2 pcs.; insert into the cylinder block. 3. Camshaft frame. 4. Bolt: replace. 5. Crankshaft axial locking liner:...
Cylinder block — pistons and connecting rods
Pistons and connecting rods 1. Bolts: replace; lubricate the threads and mating surface with oil; 35 Nm + 90°. 2. Connecting rod cap: Mark for reinstallation;...
Pistons and connecting rods 1. Bolts: replace; lubricate the threads and mating surface with oil; 35 Nm + 90°. 2. Connecting rod cap: Mark for reinstallation;...
Chain Drive — Chain Drive Covers
Chain drive covers 1. Crankshaft oil seal on the gearbox side. 2. Ring gear: engine speed sensor "G28". 3. Lower cover of the drive chain. 4. Guide bushing: 2...
Chain drive covers 1. Crankshaft oil seal on the gearbox side. 2. Ring gear: engine speed sensor "G28". 3. Lower cover of the drive chain. 4. Guide bushing: 2...
Chain drive — SAMA, CAMB, CCLA, CCWA, CCWB, CGKA, CGKB
Camshaft chain drives Left camshaft timing chain 1. Crankshaft axial fixing insert: for chain drive sprocket. 2. Bolt. 3. Bolt: replace; 5 Nm + 90°. 4....
Camshaft chain drives Left camshaft timing chain 1. Crankshaft axial fixing insert: for chain drive sprocket. 2. Bolt. 3. Bolt: replace; 5 Nm + 90°. 4....
Chain drive — timing chain (CAMA, CAMB, CCLA, CCWA, CCWB, CGKA, CGKB)
Timing chain 1. Drive sprocket support pins. 2. Bolt: 45 Nm. 3/4 Bolt: Replace; 5 Nm + 90°. 5. Axial locking washer for the drive sprocket. 6. Left drive chain...
Timing chain 1. Drive sprocket support pins. 2. Bolt: 45 Nm. 3/4 Bolt: Replace; 5 Nm + 90°. 5. Axial locking washer for the drive sprocket. 6. Left drive chain...
Chain drive (SARA)
Camshaft chain drives Left camshaft timing chain 1. Bolt. 2. Crankshaft axial fixing insert: for chain drive sprocket. 3. Sprocket: for camshaft drive chain on...
Camshaft chain drives Left camshaft timing chain 1. Bolt. 2. Crankshaft axial fixing insert: for chain drive sprocket. 3. Sprocket: for camshaft drive chain on...
Auxiliary drives
Attachment drive chain 1. Power take-off drive chain. 2. Oil chain drive sprocket. pump; mounting position: the side with the inscription faces the engine. 3....
Attachment drive chain 1. Power take-off drive chain. 2. Oil chain drive sprocket. pump; mounting position: the side with the inscription faces the engine. 3....
Cylinder head — cylinder head cover
Cylinder head cover The figure shows the cylinder head cover of cylinder bank 2 (left). 1. Cylinder head cover gasket: replace if damaged or loose. 2. Cylinder...
Cylinder head cover The figure shows the cylinder head cover of cylinder bank 2 (left). 1. Cylinder head cover gasket: replace if damaged or loose. 2. Cylinder...
Cylinder head — general information
Cylinder head The figure shows the cylinder head of cylinder bank 2 (left). 1. Cylinder head gasket: replace; installation position: part number facing the...
Cylinder head The figure shows the cylinder head of cylinder bank 2 (left). 1. Cylinder head gasket: replace; installation position: part number facing the...
Cylinder head removal for CAMA, CAMB, CCLA, CCWA, CCWB, CGKA, CGKB
Cylinder head removal, CAMA, CAMB, CCLA, CCWA, CCWB, CGKA, CGKB Drain the coolant. Remove the corresponding chain from the camshaft. Remove the upper part of...
Cylinder head removal, CAMA, CAMB, CCLA, CCWA, CCWB, CGKA, CGKB Drain the coolant. Remove the corresponding chain from the camshaft. Remove the upper part of...
CAPA Cylinder Head — Removal
Cylinder head removal (CAPA) Drain the coolant. Remove the corresponding chain from the camshaft. Remove the corresponding intermediate tube. Remove the upper...
Cylinder head removal (CAPA) Drain the coolant. Remove the corresponding chain from the camshaft. Remove the corresponding intermediate tube. Remove the upper...
Cylinder head — installation
Cylinder head installation Installation in reverse order. Caution! Risk of damage to the sealing surface. Carefully remove any remaining sealant from the...
Cylinder head installation Installation in reverse order. Caution! Risk of damage to the sealing surface. Carefully remove any remaining sealant from the...
Valve mechanism — removal and installation
Caution! Risk of damage to valves and piston crowns after working on the valve train. Since the hydraulic lifters must be settled, after installing the...
Caution! Risk of damage to valves and piston crowns after working on the valve train. Since the hydraulic lifters must be settled, after installing the...
Lubrication system — oil pump and lower part of the oil pan
Oil pump and lower part of oil. pallet 1. Lower part of the oil. pallet. 2. Bolt: replace. 3. Bolt: self-locking; replace; 8 Nm + 90°. 4. Oil separator. 5. Oil...
Oil pump and lower part of oil. pallet 1. Lower part of the oil. pallet. 2. Bolt: replace. 3. Bolt: self-locking; replace; 8 Nm + 90°. 4. Oil separator. 5. Oil...
Lubrication system — upper part of the oil pan
Upper part of the oil. pallet 1. Pressure spring. 2. Leash. 3. Drive shaft oil. pump. 4. Upper part of the oil. pallet. 5. Wiring harness bracket; depending on...
Upper part of the oil. pallet 1. Pressure spring. 2. Leash. 3. Drive shaft oil. pump. 4. Upper part of the oil. pallet. 5. Wiring harness bracket; depending on...
Lubrication system — oil cooler, pressure control valve, oil filter housing and oil pressure sensor
Oil radiator, pressure regulating valve, oil housing. filters and oil pressure sensor 1. Oil mounting plate. radiator, system pressure regulating valve....
Oil radiator, pressure regulating valve, oil housing. filters and oil pressure sensor 1. Oil mounting plate. radiator, system pressure regulating valve....
Cooling system — general information
CAUTION! Risk of burns from hot steam and hot coolant. When the engine is warm, the cooling system is under excess pressure. To relieve excess pressure, place...
CAUTION! Risk of burns from hot steam and hot coolant. When the engine is warm, the cooling system is under excess pressure. To relieve excess pressure, place...
Cooling system — coolant pump and thermostat
Cooling system pump and thermostat Vehicles without SCR catalyst 1. Bolt: 23 Nm. 2. Bolt: 9 Nm. 3. Cooling system hose: to the bottom of the right radiator. 4....
Cooling system pump and thermostat Vehicles without SCR catalyst 1. Bolt: 23 Nm. 2. Bolt: 9 Nm. 3. Cooling system hose: to the bottom of the right radiator. 4....
Cooling system — radiator pump for exhaust gas recirculation systems «V400»
Radiator pump system. exhaust gas recirculation "V400" 1. Cooling system hose: to the thermostat. 2. Radiator pump system. exhaust gas recirculation "V400". 4....
Radiator pump system. exhaust gas recirculation "V400" 1. Cooling system hose: to the thermostat. 2. Radiator pump system. exhaust gas recirculation "V400". 4....
Cooling system — coolant supply pipes
CAMA, CAMB, CAPA 1. Coolant supply pipe, upper. 2/3. Sealing ring: replace. 4. Nut: 9 Nm. 5. Coolant supply pipe, front; connect the coolant hose to the...
CAMA, CAMB, CAPA 1. Coolant supply pipe, upper. 2/3. Sealing ring: replace. 4. Nut: 9 Nm. 5. Coolant supply pipe, front; connect the coolant hose to the...
Cooling system — radiator and radiator fan
Radiator and radiator fan The figure shows the components of the 1000W fan control unit. 1/2. Bolt: 5 Nm. 3. Fan frame. 4. Radiator fan "V7": depending on the...
Radiator and radiator fan The figure shows the components of the 1000W fan control unit. 1/2. Bolt: 5 Nm. 3. Fan frame. 4. Radiator fan "V7": depending on the...
Turbocharger — replacement of components
Turbocharger 1. Connecting pipe: to the radiator changeover valve of the system. exhaust gas recirculation. 2. Gasket: replace. 3. Intermediate flange. 4....
Turbocharger 1. Connecting pipe: to the radiator changeover valve of the system. exhaust gas recirculation. 2. Gasket: replace. 3. Intermediate flange. 4....
Intercooler — General Information
Intercooler 1. Intercooler. 2. Hose clamp: reinforced; 5.5 Nm. 3. Air duct hose: to the intercooler; before installation, clean from oil and grease. 4. Hose...
Intercooler 1. Intercooler. 2. Hose clamp: reinforced; 5.5 Nm. 3. Air duct hose: to the intercooler; before installation, clean from oil and grease. 4. Hose...
Injection system — component installation locations (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
Installation locations (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB) Right side of the motorcycle. compartment 1. Air bypass valve. filter "N275": units (bypass damper...
Installation locations (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB) Right side of the motorcycle. compartment 1. Air bypass valve. filter "N275": units (bypass damper...
Injection system — component installation locations (CCLA)
CCLA (Construction Location Arrangement) Right side of the motorcycle. compartment 1. Hall sensor "G40". 2. Differential pressure sensor "G505": after...
CCLA (Construction Location Arrangement) Right side of the motorcycle. compartment 1. Hall sensor "G40". 2. Differential pressure sensor "G505": after...
Fuel injection system — system overview
The first refueling is only required for vehicles with the following engine designations: CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, and CCLA. To prevent the fuel...
The first refueling is only required for vehicles with the following engine designations: CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, and CCLA. To prevent the fuel...
Injection system — fuel system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
Fuel system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB) 1. Reverse fuel. main line: to the fuel tank; reverse fuel. the main line must not be kinked, damaged or...
Fuel system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB) 1. Reverse fuel. main line: to the fuel tank; reverse fuel. the main line must not be kinked, damaged or...
Injection system — fuel system (CAPA)
Fuel system (CAPA) 1. Fuel supply. main line: coming from fuel. filter. 2. Reverse fuel. main line: to the fuel tank; reverse fuel. the main line must not be...
Fuel system (CAPA) 1. Fuel supply. main line: coming from fuel. filter. 2. Reverse fuel. main line: to the fuel tank; reverse fuel. the main line must not be...
Injection system — air filter
Air filter 1. Hose clamp. 2. Air duct hose: to throttle control module "J338"; when installing, pay attention to the markings. 3. Hose clamp. 4. Air flow...
Air filter 1. Hose clamp. 2. Air duct hose: to throttle control module "J338"; when installing, pay attention to the markings. 3. Hose clamp. 4. Air flow...
Injection system — intake manifold
Intake manifold The illustration shows the top of the intake manifold and the lower left side of the intake manifold. 1. Fastening clamp: 5.5 Nm; reinforced....
Intake manifold The illustration shows the top of the intake manifold and the lower left side of the intake manifold. 1. Fastening clamp: 5.5 Nm; reinforced....
Injection system — toothed belt (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA)
Toothed belt (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA) 1. Front timing belt cover: Install at the bottom and fix at the side. 2. Nut: 70 Nm. 3. Bolt: 23 Nm....
Toothed belt (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA) 1. Front timing belt cover: Install at the bottom and fix at the side. 2. Nut: 70 Nm. 3. Bolt: 23 Nm....
Injection system — toothed belt (CAPA)
Toothed belt (CAPA) 1. Front timing belt cover: Install at the bottom and fix at the side. 2. Nut: 70 Nm. 3. Damper. 4. Bolt: 23 Nm. 5. Toothed pulley of the...
Toothed belt (CAPA) 1. Front timing belt cover: Install at the bottom and fix at the side. 2. Nut: 70 Nm. 3. Damper. 4. Bolt: 23 Nm. 5. Toothed pulley of the...
Injection system — high-pressure fuel pump (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA)
Fuel injection pump (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA) Caution! To avoid dry running of the fuel injection pump (very tight tolerances) and in order to...
Fuel injection pump (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CCLA) Caution! To avoid dry running of the fuel injection pump (very tight tolerances) and in order to...
Injection system — high-pressure fuel pump (CAPA)
Fuel injection pump (CAPA) 1. Damper. 2. Nut: 70 Nm. 3. Toothed pulley of the fuel injection pump. 4. Bolt: 23 Nm. 5. High pressure pump. 6. Sealing rings:...
Fuel injection pump (CAPA) 1. Damper. 2. Nut: 70 Nm. 3. Toothed pulley of the fuel injection pump. 4. Bolt: 23 Nm. 5. High pressure pump. 6. Sealing rings:...
Injection system — removal and installation of injectors
Note: The following shows the removal and installation of the injector on cylinder bank 2 on the left. For cylinder bank 1 only: remove the upper part of the...
Note: The following shows the removal and installation of the injector on cylinder bank 2 on the left. For cylinder bank 1 only: remove the upper part of the...
Injection system — Lambda probes and exhaust gas temperature control system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CAPA)
Lambda probes and exhaust gas temperature control system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CAPA) 1. Diesel particulate filter. 2. Lambda probe "G39" with...
Lambda probes and exhaust gas temperature control system (CAMA, CAMB, CCWA, CCWB, CGKA, CGKB, CAPA) 1. Diesel particulate filter. 2. Lambda probe "G39" with...
Injection system — Lambda probes, exhaust gas temperature control system (CCLA)
Lambda probes and exhaust gas temperature control system (CCLA) 1. Nut: 3.5 Nm. 2. NOx sensor 2 control unit "J881" with NOx sensor 2 "G687"; tightening torque...
Lambda probes and exhaust gas temperature control system (CCLA) 1. Nut: 3.5 Nm. 2. NOx sensor 2 control unit "J881" with NOx sensor 2 "G687"; tightening torque...
Exhaust system — muffler
Muffler Vehicles without SCR catalyst 1. Y-pipe: Factory installed as one piece with the rear mufflers; in case of repair of the tee, main muffler and muffler...
Muffler Vehicles without SCR catalyst 1. Y-pipe: Factory installed as one piece with the rear mufflers; in case of repair of the tee, main muffler and muffler...
Exhaust system — exhaust manifold
Exhaust manifold The figure shows the exhaust manifold with an intermediate pipe for cylinder bank 2 (left). 1. Nut: replace; lubricate with heat-resistant...
Exhaust manifold The figure shows the exhaust manifold with an intermediate pipe for cylinder bank 2 (left). 1. Nut: replace; lubricate with heat-resistant...
Exhaust system — exhaust gas temperature sensor
Exhaust gas temperature sensor Vehicles without SCR catalyst 1. Diesel particulate filter. 2. Lambda probe "G39" with lambda probe heating element "Z19". 3....
Exhaust gas temperature sensor Vehicles without SCR catalyst 1. Diesel particulate filter. 2. Lambda probe "G39" with lambda probe heating element "Z19". 3....
Exhaust system — exhaust gas recirculation system
Exhaust gas recirculation system CAMA, CAMB, CAPA 1. Bolt; 9 Nm. 2. System bracket. exhaust gas recirculation. 3. Connecting tube of the system. exhaust gas...
Exhaust gas recirculation system CAMA, CAMB, CAPA 1. Bolt; 9 Nm. 2. System bracket. exhaust gas recirculation. 3. Connecting tube of the system. exhaust gas...
Reductant dosing system, vehicles with SCR catalyst
Nozzle for reducing agent "N474" 1. Bolt: 5 Nm. 2. Mounting clamp. 3. Gasket: replace. 4. Nozzle for reducing agent "N474". 5. Reducing agent hose; to detach,...
Nozzle for reducing agent "N474" 1. Bolt: 5 Nm. 2. Mounting clamp. 3. Gasket: replace. 4. Nozzle for reducing agent "N474". 5. Reducing agent hose; to detach,...
Removal and installation glow plugs
Removal and installation glow plugs (CAMA, CAPA, CAMB, CCWA, CCWB, CGKA, CGKB) Turn off the ignition. Remove the engine cover. For cylinders 3 and 6, it is...
Removal and installation glow plugs (CAMA, CAPA, CAMB, CCWA, CCWB, CGKA, CGKB) Turn off the ignition. Remove the engine cover. For cylinders 3 and 6, it is...
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