Engine Overhaul Specifications Engine identification Petrol engines: 1595 cm 3 injection system Bosch Motronic 3.2,74 kW (100 HP) — ADP 1595 cm 3 Simos injection system, 74 kW (100 HP) — AHL...
Engine overhaul — general information 1. This part of Chapter 2 describes procedures for removing the engine from the vehicle and general repair procedures for the cylinder head, cylinder block,...
Engine Removal — Methods and Precautions If you have decided to remove the engine for a major overhaul, it is worth taking some preliminary steps. Workplace preparation is especially important. It is...
Gasoline engine — removal and installation Withdrawal 1. Park the vehicle on a firm, level surface with sufficient space around it. 2. Remove the battery - see chapter 5A . 3. Put wedges under the rear...
Diesel engine — removal and installation Withdrawal 50. Park the vehicle on a firm, level surface with sufficient space around it. 51. Remove the battery as described in chapter 5A . 52. Put wedges...
Engine Overhaul — Disassembly Procedures It is much more convenient to repair the engine if it is installed on a small stand. Such equipment is often available even in small car repair shops. Before...
Pistons and connecting rods — removal and inspection Withdrawal 1. As described in the part A or B of this chapter, remove the cylinder head, flywheel, sump and baffle plate, oil pump and oil receiver. 2. Inspect...
Crankshaft — removal and inspection Note: If only the crankshaft is removed, the pistons and cylinder head do not need to be removed. It is enough to repair the connecting rod bearing caps and...
Auxiliary shaft — removal and installation Withdrawal 1. As described in chapter 2A , 2B , 5 B or 9 do the following (of necessity). If the engine is removed from the vehicle, some operations can be...
Cylinder block — cleaning and checking Cleaning 1. Remove all outdoor components and electrical sensors from the unit. For a complete cleaning, ideally, it is necessary to pull out the technological...
Crankshaft bearings — check and selection Examination 1. When repairing, it is always recommended to replace old liners with new ones, but do not rush to throw away old liners - they can tell a lot...
Engine Repair — Assembly Sequence 1. Before starting assembly, make sure that all necessary spare parts are purchased and all necessary tools are available. Read the assembly guide to...
Pistons and piston rings — assembly 1. This step assumes that the pistons are properly connected to the connecting rods and that the clearance in the piston ring grooves has been checked. Refer...
Engine — first start after repair 1. Install the remaining components according to the list given in paragraph 12 of this chapter. Install the engine on the car as described in paragraph 4....