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Electric radiator fan (Audi 100 C4)

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Table of contents: Two-stage radiator fan ↓ Electrical switching ↓ Additional fan activation ↓
Audi cars use an electric radiator fan that only turns on when needed. This maintains engine power and saves fuel. On a four-cylinder engine radiator, the thermal switch is located at the bottom left (arrow), and on a five-cylinder engine radiator, it is located at the rear right (if you look in the direction of travel).

Audi cars use an electric radiator fan that only turns on when needed. This maintains engine power…


When it "feels" that the liquid flowing around it has become too hot, it switches on the fan. In the same way, it switches off the electric fan when the temperature at the bottom of the radiator drops to a certain value. The switching temperatures are given in the table.

When it «feels» that the liquid flowing around it has become too hot, it switches on the fan. In…

Two-stage radiator fan



Some modifications use a two-stage radiator fan. When the engine is heavily loaded and the coolant temperature is high, the thermal switch turns on a higher fan speed. A two-stage thermal switch may be present, which turns on an additional current circuit of the fan via an additional relay.



Electrical switching



Electrical switching is carried out as follows:
  • The thermal switch controls the fan motor not directly, but via a relay. It is located in the relay control circuit and ensures that current flows from terminal 30 when the contacts are closed (continuously conducting current) to the fan. The control circuit itself receives current only when the ignition is on through terminal X. Thus, the relay contacts can only be closed when the ignition is on.
  • If there is a two-stage fan, a corresponding double switch is installed. This switch controls the two-stage motor via a relay.

Caution. Since the electrical switching circuit is supplied with current via terminal X, the radiator fan, either single-stage or dual-stage, cannot be switched on when the ignition is off. However, the vehicle may be equipped with an additional fan switching system. In this case, the fan may suddenly switch on when the engine is not running. Be careful when working inside the engine compartment!


Additional fan activation



Additional fan activation


Additional fan activation


Some engines have an additional fan switch. After the engine is turned off, condensation begins to form in the engine compartment, which can penetrate the high-pressure fuel lines, which will lead to difficulties when starting. In such modifications, the thermal switch on the cylinder head "feels" the temperature and, via the "additional fan switch control unit", activates the fan.



The thermal switch, if there is an additional fan activation system (arrow), is located on the right front of the cylinder head on a four-cylinder engine, and on the left rear of a five-cylinder engine.
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C4: Cooling system
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Water pump belt
Water pump
Thermostat
Coolant expansion tank cap
Electric Radiator Fan Malfunctions
Viscous fan
Diagnostics of cooling system faults


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100(C4, 1990-1994) 
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100(C4, 1990-1994, petrol) 
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100(C3, 1982-1990) 
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