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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Rear wheel cylinder — removal, overhaul and installation (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, diesel)
  • Chassis
  • Brake system
  • Rear wheel cylinder — removal, overhaul and installation
            0
1. Remove the brake pads as described in Chapter 7.

2. Remove the filler cap of the master cylinder reservoir, fill the reservoir completely. Clamp the flexible pipe of the brake system line between the rear axle and the housing.

3. Loosen the brake line coupling at the rear of the wheel cylinder.

4. Unscrew the brake cylinder mounting bolts.

5. Unscrew the brake line coupling, remove the cylinder from the shield. Plug the end of the hydraulic pipe if necessary.

6. Clean the outside of the cylinder.

7. Remove the rubber boots from the ends of the cylinder, take out the two pistons and the spring between them.

8. Inspect the cylinder bore, pistons and seals. If the cylinder is in good condition, use only the repair kit; otherwise the cylinder must be replaced. Clean all metal parts using methylated spirits if necessary, never use petrol or similar solvents. Air dry the parts, or wipe them with a lint-free cloth.

9. Lubricate the seals with paste and install them so that the larger diameter end faces the end of the piston.

10. Lubricate the pistons and cylinder bore with paste. Install the piston at one end of the cylinder, then the spring and another piston at the other end.

11. Install the rubber casings on the pistons and in the cylinder grooves.

12. Installation is carried out in the reverse order, bleed the hydraulic system as described in Chapter 17.

12. Installation is carried out in the reverse order, bleed the hydraulic system as described in…


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The article was checked by auto expert Nikita Rudakov
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Audi 100 C3: Brake system
Next articles

Rear Brake Pads — Checking and Removing
Front brake disc — removal and installation
Front Disc Support — Overhaul
Front Disc Support — Removal and Installation
Brake drum — inspection and replacement
Rear Brake Disc Pads — Checking and Replacing
Rear Disc Support — Removal and Installation
Rear Disc Support — Overhaul


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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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