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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Self-diagnosis of faults in the KE-Motronic injection system (Audi 100 C4)

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  • Audi 100
  • C4 (1990-1994)
  • Power unit
  • Fuel system (gasoline)
  • Self-diagnosis of faults in the KE-Motronic injection system
            0
Table of contents: Procedure ↓ Visual inspection ↓ Checking the details ↓
Many types of testing can only be performed with special devices. Since the devices that a car enthusiast has for personal use may not be accurate enough and therefore may give incorrect readings, it is recommended to contact a workshop.

Procedure



The control unit cannot be checked at home, but in practice it rarely fails. Sensors, switches and plugs break much more often. If there is a malfunction, the following procedure is recommended:
  • Make sure the ignition system is in order.
  • Check the fuel supply.
  • Perform a visual inspection of the injection system components.
  • Finally, you should interrogate the memory of the self-diagnostic system. Find in this way the possible cause of the malfunction, check the part suspected of having a malfunction.

Visual inspection



First, check the air hoses for tightness.

All hoses must be checked.

Check the gaskets under the cold start valve and on the injectors, as well as the flange gaskets of the intake ports.

Additional air can penetrate through leaks into the intake system, which is not taken into account by the air quantity meter and therefore disrupts the mixture proportions. The mixture becomes uncontrollably leaner, which leads to engine malfunctions.

Checking the details



Below are described the work on checking the injection system parts, which the car enthusiast can perform independently:
  • You should inspect the fuel lines to try to find any leaks.
  • Check the plugs on the engine (looseness, corrosion damage and, as a result, unreliable contact).
  • Check the plugs on the individual components of the injection system. You can slightly bend the cells with a thin screwdriver.


[The original version of the article is posted on the website «AUDIMANUAL.RU»]
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C4: Fuel system (gasoline)
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100(C4, 1990-1994) 
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100(C4, 1990-1994, petrol) 
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