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Removal and installation the engine (Audi 100 C4)

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  • Audi 100
  • C4 (1990-1994, petrol)
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  • Removal and installation the engine
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A description of engine removal for all engine types would be far beyond the scope of this book. Only some essential points on this topic are given here.

The engine is pulled out upwards without the gearbox. To do this, you will need a pulley block (hoist), which you can hang firmly at a sufficient height. It is even better if you have an assistant who already has experience.

Before starting the actual work of removing the engine, it is necessary to remove all interfering parts of the car: the hood, lower engine protection, air filter housing, battery and, if necessary, the radiator.

Since there are a huge number of electrical wires and vacuum lines installed in the Audi-100, you should first mark them all in order to finally install them all in the right place.

Before disconnecting the battery, you must make sure that you have the anti-theft code number for your car radio.

The battery should only be disconnected when the ignition is switched off, otherwise the control units may be damaged.

Before finally disconnecting the engine, it is necessary to place a support underneath the gearbox or slightly lift it together with the still-built engine. In the workshop, a special tool is used for this, which rests against the edge of the car wing mount.

The engine itself is equipped with suspension eyes, into which a lifting tool can be inserted. Make sure that the cable is carefully secured.

Tightening torques



Tightening torques

Both illustrations show two important steps in removing the engine (6-cylinder engine shown): in…

Both illustrations show two important steps in removing the engine (6-cylinder engine shown): in the workshop the engine is removed using such a device for lifting the engine (fig. on the left). For this purpose only, the engine has mounting eyes, into which, of course, both chains and ropes can be inserted. The image on the right shows the so-called support device (1), which is connected to the gearbox holder (2). The idea is to support the gearbox, which would otherwise sink downwards when the engine is removed. The same effect can be achieved by placing a support underneath the gearbox.
The article was checked by auto expert Nikita Rudakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C4: Engine repair
Next articles

Removal and installation the cylinder head
List of cylinder head gasket faults
Removal the camshaft
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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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