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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Removal and installation the engine (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990)
  • Power unit
  • Engines 5-cylinder
  • Removal and installation the engine
            0

Execution order



1. Disconnect the wire from the negative terminal of the battery.

2. Remove the hood (see pp. 1–6 of subsection 11.3).

3. Drain the coolant (see pp. 1–3 of subsection 4.1).

4. Remove the radiator (see paragraphs 3–9 of subsection 4.6).

5. Disconnect the cooling system hoses from the engine.

6. Remove the distributor cap and high voltage wires.

7. Remove the air filter (see paragraphs 1–6 of subsection 6.1.2).

8. On vehicles with power steering, remove the pump without disconnecting the hoses and secure it to the body with wire.

9. On vehicles equipped with air conditioning, remove the compressor without disconnecting the hose and secure it to the body with wire.

10. Disconnect the electrical wiring from the units and components of electrical equipment installed on the engine.

11. On engines equipped with a carburetor, remove the crankcase ventilation hose, disconnect the vacuum hose, disconnect the throttle cable, disconnect the fuel supply and return hoses from the fuel pump and carburetor, and remove the fuel pump.

12. On engines equipped with a fuel injection system, disconnect the fuel supply pipes to the injectors, disconnect the vacuum hoses from the idle speed control valve, and remove the air duct connecting the air flow sensor to the idle speed control valve.

13. On turbocharged engines, unfasten the air cleaner cover and remove it together with the air duct. Remove the air duct that runs from the intercooler to the throttle body. Remove the hose that runs from the intercooler to the turbocharger. Remove the intercooler. Remove the generator air duct. Disconnect the oil cooler hoses from the oil filter.



14. Loosen the bolt securing the clutch housing to the engine, located behind the clutch release fork.

15. Remove the heat shield from the right engine mount bracket.

16. Loosen the upper bolts securing the clutch housing to the engine.

17. Remove the starter (see paragraphs 1–3 of subsection 12.1.4.1).

18. Remove the generator (see paragraphs 2–7 of subsection 12.1.3.1).

19. Disconnect the exhaust pipe from the exhaust manifold and from the bracket on the gearbox.

20. Place a jack under the gearbox and slightly raise the gearbox.

21. Loosen the nuts securing the right engine support to the body and the left support to the engine.

22. Raise the engine using a hoist or winch

23. Remove the left engine mount bracket.

24. Install the engine in the reverse order. Before installation, lubricate the gearbox input shaft and the end face of the inner ring of the clutch release bearing with molybdenum grease.
The article was checked by auto expert Daniil Ushakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Engines 5-cylinder
Next articles

The structure of a five-cylinder engine
Removal and installation the cylinder head
Adjusting and tensioning the camshaft drive belt
Inspection, defect detection and repair of cylinder head parts
Removal the camshaft and valve lifters


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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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