Install with the cylinder head gasket with the printed surface towards the plane of the cylinder head.
Install dowel pins 2083 in mounting bolt holes 9 and 10 (see photo) cylinder heads.
Cylinder head locating pin and dowel pin driver
Install new cylinder head bolts with new washers
Tighten the cylinder head bolts in three steps, following the order (see photo) bolt tightening and tightening torques 1st step 4.0 kgf·m; 2nd dose 6.0 kgf·m; Step 1: turn 180°.
The order of tightening the cylinder head bolts (Arabic numerals 1 to 12) and nuts of the studs for fastening the camshaft bearing caps (Roman numerals, first I to IV, then V to VIII)
Install the camshaft drive belt and adjust the tension.
On engine models «WH», «WC», «KR» Check valve clearances and adjust if necessary.
Install the exhaust manifold and attach the muffler header flange with a new gasket.
Install the intake pipe.
Depending on the configuration, install the power steering pump, put on the drive belt and adjust its tension.
Attach the outlet hose to the radiator, attach the interior heating hoses to the cylinder head, attach the inlet hose to the radiator.
Reinstall the throttle cable.
Screw in sockets of a head of cylinders of a spark plug.
Install the crankcase exhaust ventilation hose.
On the engine model «WH»
Connect the connectors of the electrical components installed on the cylinder head and the connectors of the intake manifold heater.
Connect the vacuum hoses to the carburetor.
Install the damping valve and bypass valve to drain the fuel to the tank.
Connect fuel lines.
Install the air filter.
On engine models «WC», «KP», «KU», «RT», «NF»
Install the injection nozzles, having previously moistened the cuffs of the nozzles with gasoline, tighten the nozzle mounting flange.
Reinstall the disconnected injection pipes, replacing the gaskets of the fittings.
Install the air line connecting the air flow meter to the throttle body.
On engines of all models
Further installation of a head of cylinders is made in an order, the return to removal. After installing the cylinder head, do the following:
- fill the cooling system with coolant;
- check the oil level in the crankcase;
- connect the wire to the battery.
- adjust ignition timing. engine idle. On engine models «WH», «WC», «KR» And «RT» check the operating clearances in the valve mechanism on a warm engine if the cylinder head was disassembled.
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