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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Removal the cylinder head (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, petrol)
  • 5 cylinder engine
  • Engine repair
  • Removal the cylinder head
            0
Table of contents: On engines of the models "WC", "KR",… ↓ On the engine model "WH" ↓ On engines of all models ↓
Disconnect the wire from the negative terminal of the battery.

Drain the coolant from the cooling system by disconnecting the supply hose from the radiator and opening the expansion tank cap.

On engines of the models "WC", "KR", "KU", "RT", "NF"



Disconnect the fuel lines from the fuel pressure regulator, taking precautions as residual pressure in the line may cause fuel to spray out.

Remove the injection nozzle mounting flange and take out the injectors.

Disconnect the fuel supply pipes to the injectors and the fuel line of the control pressure regulator from the dispenser-distributor.

Remove the fuel injector line bundle.

Remove the air duct connecting the air flow meter to the throttle body.

On the engine model "WH"



Remove the air filter.

Disconnect and plug the fuel supply hoses.

Remove the damping valve and the fuel drain bypass valve.

Disconnect the vacuum hoses from the carburetor.

Disconnect the connectors of the electrical components installed on the cylinder head and the connector of the intake manifold heater.

On engines of all models



Disconnect the crankcase ventilation hose.

Disconnect the high-voltage wires from the spark plugs, remove the cover and the rotor of the ignition distributor sensor.

Disconnect the throttle cable and secure it to the left side of the powertrain compartment.

Depending on the equipment, loosen the power steering pump mounting bolts and remove the drive belt.



Disconnect the coolant outlet hose from the radiator. Disconnect the interior heating system hoses.

Loosen the power steering pump mounting bolts, remove the pump and secure it to the left side of the powertrain compartment.

To remove the cylinder head mounting bolts, use a special twelve-sided socket wrench

To remove the cylinder head mounting bolts, use a special twelve-sided socket wrench


Remove the intake manifold.

Disconnect the mounting flange of the muffler inlet pipe or exhaust manifold.

Remove the exhaust manifold.

Turn the crankshaft to the TDC position of the piston of the 1st cylinder.

Remove the front camshaft drive belt covers.

Loosen the camshaft drive belt tension and remove the belt from the camshaft pulley.

Unscrewing the camshaft pulley sprinkling bolt, previously locked with a locking device

Unscrewing the camshaft pulley sprinkling bolt, previously locked with a locking device




Lock the camshaft toothed pulley with a lock, unscrew the mounting bolt and remove the pulley.

Remove the rear camshaft drive belt cover.

Remove the cylinder head cover.

Loosen the cylinder head mounting bolts.

Remove the cylinder head.
The article was checked by auto expert Maxim Rybakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi 100 C3: Engine repair
Next articles

Cylinder head parts
Checking and adjusting the tension of the camshaft drive belt
Removal and installation the camshaft drive belt
Timing mechanism parts
Installing the cylinder head
Disassembly and repair of the cylinder head
Cylinder head assembly
Powertrain suspension parts


Similar articles on other Audi car models:
Cylinder head — removal and installation Audi 80 B3 (1986-1991, petrol)
Removal and installation the cylinder head (petrol) Audi A3 Type 8L (1996-2003)
Installation and removal of the cylinder head Audi A4 B5 (1994-2001, petrol)
Removal and installation the cylinder head (diesel engine… Audi A6 C5 (1997-2004)
Removal the right cylinder head Audi A8 D2 (1994-2002)
Removal the cylinder head Audi Q5 Type 8R (2008-2017)
Removal and installation of the cylinder head Audi A2 (1999-2005)
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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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