Withdrawal
Disconnect the wire from the negative battery terminal.
Remove the powertrain compartment hood.
Remove the expansion tank cap.
Disconnect the supply hose from the radiator and drain the coolant.
On vehicles with a cable-operated clutch, remove the clutch cable from the adjusting clip.
Disconnect the cooling system hoses from the engine.
Disconnect the wire «masses» from the left engine mount.
Disconnect the plug connectors of the electrical components installed on the engine and disconnect the high voltage wires of the ignition system.
Remove a cover of the gauge distributor of ignition.
Depending on the configuration, remove and secure the power steering pump on the left side of the power unit compartment.
On the engine model «WH»
Remove the air filter.
Remove the crankcase exhaust ventilation hoses.
Disconnect the vacuum hose from the receiver.
Disconnect the throttle cable.
Disconnect the fuel inlet and outlet hoses from the fuel pump and carburetor.
Remove the fuel pump.
On engine models «WC», «KR», «KU», «RT», «NF»
Disconnect the fuel injector and injection nozzle bundle.
Disconnect the vacuum hoses from the throttle body.
Remove the air line connecting the air flow meter to the throttle body.
On engines of all models
Disconnect the throttle control cable and route it to the left side of the powertrain compartment.
Remove the crankcase exhaust ventilation hose.
Remove the bolt securing the gearbox to the engine, located behind the clutch release fork.
Remove the protective shield of the right engine mount bracket.
Remove the upper bolts securing the gearbox to the engine block.
Remove the starter.
Remove the alternator drive belt.
Remove the generator without disconnecting the electrical wires Mount the generator on the body at the point of attachment of the right engine mount bracket.
Disconnect the front muffler pipe from the exhaust manifold and from the transmission bracket.
Loosen the lower gearbox-to-engine bolts.
Place a stand under the gearbox and slightly raise the gearbox.
Loosen the nuts securing the right engine mount to the body and the left mount to the engine.
Hang out the engine
Remove the left engine mount bracket.
Engine installation
Place the engine in the power unit compartment, having previously checked the alignment of the clutch disc, the degree of wear of the clutch release bearing and lightly lubricated with grease the splines of the gearbox input shaft.
Tighten the upper gearbox-to-engine bolts and place on the engine mount brackets.
Remove the stand from under the gearbox.
Tighten the lower gearbox-to-engine bolts
Install the muffler downpipe to the exhaust manifold and secure the right transmission bracket.
Install starter.
Install the generator and its drive belt, adjust the belt tension.
Establish a protective guard of the right arm of an engine mount.
Model engines «WC», «KR», «KU», «RT», «NF»
Install the crankcase exhaust ventilation hoses.
Install and adjust the position of the throttle cable.
Connect the air flow meter to the throttle body with an air line.
Attach the vacuum hoses to the throttle body.
Connect the fuel lines and reinstall the fuel injection nozzles.
Model engine «WH»
Install the fuel pump.
Connect the fuel inlet and outlet hoses to the carburetor and pump.
Install and adjust the position of the throttle cable.
Connect the vacuum hose to the receiver.
Install the crankcase exhaust ventilation hose.
Install the air filter.
On engines of all models
Install spark plugs, ignition distributor cap, connect high voltage wires.
Connect the plug connectors of the electrical components on the engine.
Connect the ground wire to the left engine mount bracket.
Connect the cooling system hoses.
Adjust the clutch release actuator.
Fill the cooling system with coolant.
Check the oil level.
Connect the negative cable to the battery.
Start the engine and check for proper adjustment of the ignition timing, engine idle and on engine models «WH», «WC», «KR», «RT» valve clearances.
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