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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Carburetor Pierburg 2E2 — operating principle (Audi 100 C3)

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  • Carburetor Pierburg 2E2 — operating principle
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Table of contents: Starting device ↓ Idle and transition system ↓ Main dosing system ↓ Accelerator pump ↓
The design features and specifications of the carburetor are given in the subsection "Detailed technical specifications".

Starting device



Under the action of the thermostatic bimetallic spring of the automatic starting device, the air damper 1 (see diagrams) blocks the air supply to the carburetor duct. The throttle valve 2 of the 1st chamber is held in a slightly open position simultaneously by the three-nozzle pneumatic actuator 3, the rod 4 of which is retracted by the spring from the stop of the throttle valve of the 1st chamber, and the thermal power element 5 of the liquid heating system of the starting device, acting on the cam for opening the throttle valve of the 1st chamber. Due to the opening of the throttle valve of the 1st chamber, a significant vacuum is created in the main metering system of the 1st chamber, which is necessary for starting a cold engine and increasing the crankshaft speed at idle (see diagram "A").

After the engine starts, the vacuum created in the intake manifold acts on the pneumatic actuator 6 (see diagram "B"), which slightly opens the air damper. With the transition to the operating mode, the rods, driven by the throttle valve of the 1st chamber, open the air damper, as a result of which the fuel-air mixture becomes leaner and uninterrupted operation of the engine is ensured.

Idle and transition system



After the engine is started, the time relay thermal valve closes the connection between the pneumatic drive 3 of the throttle valve of the 1st chamber and the atmospheric air, and its rod returns to the position corresponding to the idle speed of the warmed-up engine. During engine warm-up, the throttle valve of the 1st chamber is held in a slightly open position due to the smooth heating of the thermal power element of the liquid heating system of the automatic starting device.



Fuel from the float chamber enters through the main fuel jet 7 into the emulsion tube well and the idle jet. Fuel mixes with air entering through the opening regulated by the screw 2 of the mixture quality (composition). The fuel-air mixture exits under the throttle valve through the slot 10 of the idle and transition system, which leads to a gradual increase in the engine crankshaft speed.

The transition system of the 2nd chamber operates in a similar manner, ensuring an increase in the crankshaft rotation frequency as the throttle valve of the 2nd chamber opens.

Diagram of the idle system and transition system of the 1st chamber of the Pierburg 2E2 carburetor:…

Diagram of the idle system and transition system of the 1st chamber of the Pierburg 2E2 carburetor: 2 - throttle valve 1st chamber; 3 - pneumatic drive of the throttle valve of the 1st chamber; 7 - main fuel jet of the 1st chamber; 8 - idle fuel jet; 9 - mixture quality (composition) adjustment screw; 10 - idle and transition system fuel-air mixture injection slot; 11 - pneumatic valve of the mixture heating system with a thermal time relay


The Pierburg 2E2 carburetor operation diagram when starting a cold engine: 1 - air damper; 2 -…

The Pierburg 2E2 carburetor operation diagram when starting a cold engine: 1 - air damper; 2 - throttle valve 1st chamber; 3 - pneumatic drive of the throttle valve of the 1st chamber; 4 - 1st chamber throttle pneumatic actuator rod: 5 - heat power element; 6 - pneumatic drive of the air damper




Main dosing system



Fuel through a needle valve, the flow area of which is regulated by a float, fills the float chamber and is held here at a constant level. The needle valve is connected to the float tongue by a hook.

From the float chamber, under the action of vacuum, the fuel enters the well of the emulsion tube through the main fuel jet 7 (see diagram) of the 1st chamber, where it mixes with air coming out of the opening of the main air jet 12. The resulting emulsion is sprayed by the air flow passing through the small and large diffusers 13.

The main metering system of the 1st chamber includes a power mode economizer. When the vacuum in the area of the throttle valve 2 of the 1st chamber drops, caused by a significant opening of the throttle valve, there is no vacuum in the diaphragm cavity of the housing of the power mode economizer 14, the valve 15 of which, under the action of the spring, opens the channel 16 for supplying additional fuel to the fuel jet of the main metering system of the 1st chamber.

The main dosing system of the 2nd chamber operates similarly, in which an economizer is included instead of a power mode economizer. Enrichment of the fuel-air mixture in the full load mode in the 2nd chamber is ensured by spraying under the action of a strong vacuum of pure fuel through the injection tube 17 of the economizer, the outlet of which is located above the mixture formation zone.

Diagram of the main metering systems of the Pierburg 2E2 carburetor: 2 - throttle valve 1st…

Diagram of the main metering systems of the Pierburg 2E2 carburetor: 2 - throttle valve 1st chamber; 7 - main fuel jet of the 1st chamber; 12 - main air jet of the 1st chamber; 13 - diffuser; 14 - housing of the pneumatic drive of the power mode economizer; 15 - economizer valve; 16 - fuel supply channel from the economizer; 17 - economizer injection tube




Accelerator pump



When the throttle valve 2 (see diagram) of the 1st chamber is opened, the cam 18 actuates the lever 19 of the accelerator pump drive and the pump 20 pumps the fuel sucked into the float chamber into the mixture formation zone through the check valve and the sprayer 21.

Accelerator pump diagram of the Pierburg 2E2 carburetor: 2 - throttle valve 1st chamber; 16 -…

Accelerator pump diagram of the Pierburg 2E2 carburetor: 2 - throttle valve 1st chamber; 16 - accelerator pump drive cam; 19 - drive lever; 20 - accelerator pump; 21 - sprayer
The article was checked by auto expert Maxim Rybakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Supply system
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