Cable operated clutch
2. Release bearing can be removed by removing the release lever to disengage the forks from the spring clamps, or by removing the clips on each side of the bearing (photo). The bearing can now be removed from the guide bush.
3. Mark the release lever relative to the shaft, unscrew the clamping bolt and remove the lever.
4. On 4-cylinder models, remove the dowel bolt on the back of the clutch housing. The bolt enters the groove at the end of the thrust shaft.
5. On all models, note the position of the traction shaft return spring in the clutch housing. The end of the spring is located in a groove or adjacent channel, according to the type of gearbox.
6. Disconnect the return spring from the thrust shaft fork (photo).
7. Remove the retaining ring from the end of the thrust shaft, remove the rubber bushing (where available) and flange bushing (photo).
8. Turn the thrust shaft so that the fork is released from the guide sleeve, remove the inner end from the sleeve and remove the shaft from the clutch housing (photo).
9. Clean the release bearing with a dry cloth. Do not wash the bearing in solvent, this will wash the lubricant out of it. If the bearing is noisy or has excessive wear, replace it.
10. Examine a shaft of draft and plugs. Do not remove the inner sleeve unless you intend to install a new one.
11. Before installing the thrust shaft, coat the bearing surfaces with molybdenum lubricant, check the installation of the return spring on the shaft.
12. Installation is carried out in the reverse order. On 4-cylinder models, the rubber bushing should protrude approximately 18 mm (photo). If a new release lever is being installed, adjust its position as shown in Fig. 5.11 (photo). Coat all bearing surfaces with lubricant except for the plastic guide bushing.
Hydraulically controlled clutch
13. Remove the release bearing.
14. Loosen and remove the bolt securing the clutch release lever retainer and leaf spring (photo). Remove the retainer and spring, disconnect the clutch release lever.
15. Clean the release bearing. Coat the top of the head inside the clutch housing, all surfaces of the clutch lever with molybdenum grease, install the lever and release bearing.
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