Details of a headlight without fog light installed
1 headlight glass
2 fastening clamp (7 pcs)
3 headlight frame
4 Sealing rubber
5 Reflector
6 Clearance lamp, 4 W
7 Combined headlight bulb
8 Wire connection
9 Facing
10 Lid
11 Servo motor for headlight beam adjustment
12 Fixing support for reflector
13 Headlight housing
14 Direction indicator
15 Turn signal lamp, 21 W
16 Lamp holder
Headlight details with integrated fog light
1 headlight glass
2 fastening clips 15 pcs,
3 headlight frame
4 Sealing rubber
5 Reflector
6 High beam lamp, H7, 55 W
7 Fog lamp, H1, 55 W
8 Dipped beam lamp, H7, 55 W
9 Wire connection
10 Position lamp, 5 W
11 Facing
12 Fixing support for reflector
13 Servo motor for headlight beam adjustment
14 Lid
15 Headlight housing
16 Lampholder
17 Turn signal lamp, 21 W
18 Direction indicator
headlight details (early models)
1 Servo motor for headlight beam adjustment
2 Cartridge
3 Turn signal lamp
4 Direction indicator
5 Cartridge
6, 7, 11 Retainer
8 Headlamp glass
9 Sealing rubber
10 Headlight frame
12 Reflector
13 Wiring harness
14 Combined headlight bulb
15 Staples
16 Headlight housing
17 Lid
Individual details of the installation of headlights are not shown in the wiring diagrams. The shock absorber must be removed or it is necessary to glue the shock absorber in the vicinity of the headlight so as not to scratch it.
Remove turn signal as described below.
Unscrew the headlight mounting bolts, one of which is located at the bottom.
The other two headlight mounting bolts are on the lock carrier.
Disconnect headlight center plug, headlight beam adjustment servomotor plug or plug group (with fog light) on the back of the headlight.
Carefully pull the headlight out of the guides on the side (no more than 15 mm), slightly raise and then pull forward. This may require turning the headlight.
Installation is made in an order, the return to removal. Before tightening, align headlight with surrounding body parts to ensure equal distance between headlight and body. Then tighten the bolts shown in the illustrations first.
When disassembling, do the following:
Remove the trim above the headlight glass and carefully pry the fastening brackets with a screwdriver around the circumference of the headlight glass. Depending on the design, there may be 5 or 7 of them.
Remove the headlight glass together with the sealing rubber.
Carefully press the chrome trim away from the reflector and remove it.
Now remove the reflector. For a design without fog lighting, carefully pry off the reflector from the mounting rings, for a design with fog lighting, unscrew the two adjusting bolts until the reflector is released and can be removed.
If installed, remove the servomotor as described in the next section.
Headlight assembly is carried out in the reverse order. You should pay attention to the following:
Do not touch the inside of the reflector with bare hands. To install, carefully press it into the fixing rings or turn the screws into the correct position
The headlight glass rubber seal should always be replaced.
Push headlight glass retaining clips into correct position by hand.
After installing the headlight in each case, you need to check its adjustment.
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