Withdrawal
Disconnect the wire from the negative battery terminal.
Open the cap of the expansion tank.
Disconnect the drain hose from the thermostat housing and drain the coolant.
Remove the hood latch cable retainer and remove the cable.
Remove the clutch cable from the adjusting clip.
Disconnect the hose and the engine cooling and interior heating systems.
Disconnect the electrical wires from the switch sensor and from the electric fan of the cooling system.
Remove the fan shroud.
Remove the radiator.
Disconnect the fuel supply and return hoses from the fuel pump.
Disconnect the wires from the elements and assemblies of electrical equipment installed on the engine.
Disconnect the vacuum hoses and control cables from the carburetor.
Remove the air filter.
Remove the hood.
Working under the vehicle, perform the following operations.
Remove the protective shield of the right engine mount bracket.
Disconnect the front muffler pipe from the exhaust manifold flange.
Disconnect the wires from the starter and disconnect its plug-in connectors.
Slightly loosen the nut of the right engine mount bracket bolt.
Remove the starter.
Disconnect the front muffler pipe from the transmission bracket.
Turn out the lower bolts of fastening of a transmission to the engine.
Remove the lower clutch housing cover.
Slightly loosen the nut of the left engine mount bracket bolt.
On vehicles with automatic transmission, remove the torque converter mounting bolts.
Hang the front of the gearbox using a tool.
Hang the power unit with a hoist.
Remove the engine mount brackets.
Turn out bolts of fastening of the engine to a transmission.
Disconnect the ground jumper from the engine.
Remove the engine from the powertrain compartment.
On vehicles with automatic transmission, lock the torque converter in the clutch housing.
Installation
On vehicles with a manual transmission, lubricate the splines of the gearbox input shaft with a thin layer of grease.
Install the engine assembly with the intake manifold and exhaust manifold and generator in the power unit compartment.
Attach the engine to the gearbox.
Install the engine mount brackets.
Remove the front part of the gearbox from the stand.
On vehicles with automatic transmission, install the torque converter-to-flywheel bolts.
Install starter.
Install the lower clutch housing cover.
Tighten the lower engine-to-gearbox mounting bolts.
Install the muffler downpipe on the intake manifold flange with a new gasket.
Attach the silencer downpipe to the gearbox bracket.
Attach the wires to the starter and dock the plug connectors of the starter.
Establish a protective guard of the right arm of the engine.
Connect the plug-in connectors of the elements and assemblies of electrical equipment installed on the engine, and attach the wires to them.
Attach the control cables and vacuum hoses to the carburetor.
Connect the fuel hoses to the fuel pump.
Connect the cooling and heating hoses to the engine.
Install the radiator.
Install the fan shroud.
Connect the wires to the cooling fan and switch sensor.
Connect the cooling system hoses to the radiator pipes.
Fill the cooling system with coolant.
Install and adjust the position of the hood latch cable.
Install and adjust the position of the clutch cable.
Install the air filter.
Install the powertrain compartment hood.
Check coolant and oil levels and top up if necessary.
Connect the negative wire to «minus» battery.
Start the engine and check its operation.
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