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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Installing the cylinder head (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, petrol)
  • 4 cylinder engine
  • Engine repair
  • Installing the cylinder head
            0
Replace the sealing gaskets each time the cylinder head is removed.

Install a new cylinder head gasket with the "oben" ("top") mark facing the plane of the head.

Insert bolts 8 and 10 (see photo) into the cylinder head holes or install centering pins into the holes for these bolts in the cylinder block, then install the cylinder head.

Install new washers and cylinder head bolts.

Gradually tighten the cylinder head mounting bolts, observing the specified order (see photo) and tightening torques.

The order of tightening the cylinder head mounting bolts and the location of the valves: Vp —…

The order of tightening the cylinder head mounting bolts and the location of the valves: Vp — intake valves, Vyp — exhaust valves


Install the camshaft drive belt as shown above.

On engines of the "DR" and "DS" models manufactured before September 1985, check and, if necessary, adjust the valve clearances.

Install the alternator and coolant pump drive belt, tension bar and adjust the belt tension.

Install the exhaust manifold and the exhaust pipe flange.

Reinstall the intake manifold and carburetor.

Connect the cooling and heating hoses to the cylinder head.

Install the cylinder head cover.

Attach the vacuum hoses to the carburetor, connect the plug connectors, electrical wires and carburetor control cables.



Install the air filter.

Install spark plugs and high tension wires.

Fill the engine cooling system with coolant.

Connect the wire to the negative terminal of the battery.

Start the engine, listen to its operation and, if necessary, adjust the ignition timing, carburetor and, on engines of the "DR" and "DS" models manufactured before September 1985, the thermal clearances of the valves.
The article was checked by auto expert Maxim Rybakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Engine repair
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Removal the cylinder head
Cylinder head parts
Removal and installation the camshaft drive belt
Timing mechanism parts
Disassembly and repair of the cylinder head
Cylinder head assembly
Powertrain and gearbox suspension parts
Removal and installation the engine


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Installing the cylinder head Audi 80 B2 (1979-1986)
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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
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  • Rear suspension
  • Brake system
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  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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