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C4 (1990-1994) C4 (1990-1994, petrol) C3 (1982-1990) C3 (1982-1990, petrol) C3 (1982-1990, diesel)

Disassembling the engine (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, petrol)
  • 4 cylinder engine
  • Engine repair
  • Disassembling the engine
            0
Note: When disassembling, mark the removed parts that are suitable for further use so that when reassembling, you can install them in their original places and positions.


Remove the intake manifold and exhaust manifold.

Remove the coolant pump.

Remove the oil pan, then the crankshaft pulley and the camshaft timing belt protective covers.

Loosen the timing belt tension roller axle mounting nut and remove the belt.

Remove the cylinder head.

Loosen the bolts securing the clutch housing to the flywheel and remove the housing together with the pressure plate. This will release the driven clutch disk.

Remove the flywheel.

Loosen the mounting bolts and remove the front and rear crankshaft oil seal holders together with the latter using two screwdrivers, resting them on the lugs.

Remove the intermediate shaft from the cylinder block, having first removed the holder together with the oil seal.

Place the cylinder block on a support.

Mark the connecting rods, main bearing caps and the corresponding cylinders. Make sure that the connecting rod caps and main bearing caps are marked.

The arrows show the marks for orientation in the cylinder of the connecting rods and pistons, which…

The arrows show the marks for orientation in the cylinder of the connecting rods and pistons, which should be directed towards the camshaft drive




Loosen the connecting rod bolt nuts and remove the connecting rod caps.

Remove the pistons with connecting rods through the cylinders.

Remove the connecting rod bearing shells and determine the degree of wear of the shells. If the shells can be reused, mark the shells to determine their position ("top", "bottom") and mark the corresponding connecting rods.

Unclamp and remove the piston pin retaining rings using round-nose pliers and press out the pins using a mandrel.

Check the axial free play of the crankshaft.

Loosen the main bearing cap mounting bolts and remove the caps together with the lower bearing shells.

Remove the crankshaft from the bearing seats, and then the upper bearing shells.

The main bearing caps are marked with numbers 1-5, indicating the order in which they were installed during engine assembly. If the main bearing shells are to be reused, both the lower and upper shells must be marked in the same way.

[This publication is borrowed from the resource «audimanual»]
The article was checked by auto expert Maxim Rybakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Engine repair
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Crank mechanism parts
Removal and installation the engine
Powertrain and gearbox suspension parts
Cylinder head assembly
Engine assembly


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100(C4, 1990-1994) 
  • General information
  • User manual
  • Power unit
  • Engine repair
  • Ignition system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Lubrication system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Ventilation and heating
  • Body repair
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
100(C4, 1990-1994, petrol) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Exhaust system
  • Cooling system
  • Supply system
  • Air filter
  • Mono-Motronic injection system
  • Digifant injection system
  • KE-III-Jetronic and KE-Motronic
  • MPI and MPFI injection system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension and steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Fuses and relays
  • Power devices
  • Ignition system
  • Lighting and signaling
  • Equipment and devices
  • Electrical circuits
 
100(C3, 1982-1990) 
  • General information
  • User manual
  • Maintenance
  • Specifications
  • Power unit
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Diesel engine
  • Cooling system
  • Power system (carburetor)
  • Power system (injector)
  • Fuel system (diesel)
  • Transistor ignition system
  • Electronic ignition system
  • Transmission
  • Clutch
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Shift mechanism KP 016
  • Automatic transmission
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Lighting and appliances
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, petrol) 
  • General information
  • Maintenance and operation
  • 4 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • 5 cylinder engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Transmission
  • Clutch and drive shafts
  • 4 speed gearbox 014
  • 5 speed gearbox 013 and 093
  • 5 speed gearbox 016 and 012
  • Automatic gearbox
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body
  • Body elements
  • Doors, locks and windows
  • Body repair
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
100(C3, 1982-1990, diesel) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine in a car
  • Engine removed
  • Cooling system
  • Fuel system
  • Exhaust system
  • Starting and charging
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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