Brake system — general information The tables below contain a breakdown of the set codes. The information presented in them is important for the brake combination. caliper/brake disc and brake...
ABS/ESP systems The anti-lock braking system basically does not require maintenance. Inspection, installation and repair work may only be carried out by trained specialists....
Removing the brake light sensor After removing the brake light sensor, it can be reused. The brake light sensor adapts itself. Once the switch is installed, no calibration is required. Remove...
Roof rack recognition sensor -G625- The sensor cannot be replaced separately. Supplied with left roof rails. The roof rack recognition sensor -G625 is only installed in the left-hand roof rail....
Removing ESP sensor unit -G419- Attention! The ESP sensor unit is sensitive to strong vibrations and shocks. Strong vibration and shock can damage the ESP sensor unit. If the ESP sensor unit...
Removing steering angle sensor -G85- The steering angle sender -G85- is installed between the steering wheel and the steering column switch. Set the wheels to position "directly". Return ring with...
Hydraulic block N55 with used L 04 Hydraulic block N55 with used L 04 1. ABS hydraulic unit -N55- used ABS -L 04-. The hydraulic unit N55 and the control unit L 04 cannot be separated....
ABS/ESP system speed sensors The illustration shows the front view on the right. 1. Speed sensors G45/G47 2. Allen screw. 9 Nm Removing front wheel speed sensors G45/G47 The toothed...
Front wheel brake installation diagram FBC-60 Note. Install the entire repair kit. After installing the brake. linings, press the brake pedal firmly several times while stationary so that the brake...
Removing the brake caliper and front brake bracket Use new bolts. Do not loosen bolts (4 things.) brake mounts pads on the brake bracket. Raise the vehicle. Remove the wheels. Release the brake. hose on bracket...
Front brake caliper FBC-60. Replace brakes Use new bolts. Do not loosen bolts (4 things.) brake mounts pads on the brake bracket. Place spacer -VAG 1869/2- between the brake pedal and the driver's seat...
Front brake linings FBC-60. Removal Always replace the axles on both wheels. Do not loosen bolts (4 things.) brake mounts pads on the brake bracket. Raise the vehicle. Remove the wheels. Mark...
Front brake disc FBC-60. Replace brakes I Use new bolts. Always replace the axles on both wheels. Do not loosen bolts (4 things.) brake mounts pads on the brake bracket. Raise the vehicle. Remove the...
Rear brakes with automatic adjustment Install only a complete repair kit. II 1. Self-locking bolt. 12 Nm; 2. Exec. electric motor parking and hand brake of the electric control unit. parking and...
Removing the brake caliper and rear brake bracket With the ignition off, connect the diagnostic. complex -VAS 5051B- or -VAS 5052- to the vehicle's 16-pin diagnostic connector. Turn on the ignition. Releasing...
Replacing the rear brake caliper Use new bolts. When replacing the rear brake. It is not necessary to remove the caliper servomotor. A new actuator servomotor is included in the scope of...
Removing the rear brake pads Mark brake. pads if they are to be reused. Install again in the same position, otherwise the braking performance will be uneven! After a long trip, it is...
Removing the rear brake disc Raise the vehicle. Remove the wheels. Disconnect the brake. hose and electrical wiring from the combination bracket on the wheel support. Remove the brake....
Replacing the rear brake disc Raise the vehicle. Remove the wheels. Disconnect the brake. hose and electrical wiring from the combination bracket on the wheel support. Remove rear brakes....
Removing the rear brake shield Raise the vehicle. Remove the wheels. Remove the rear brake. disk. Remove the bolts on the brake shield. Remove the brake. shield. Install Install the brake....
Brake pedal and support bracket Lubricate all bearing and contact surfaces with ET-No. -G 000 450 02-. II 1. Pedal support bracket (The picture shows a car with automatic transmission); 2....
Connecting the brake pedal to the brake booster If possible, leave the brake pedal stop -17- in place; abrupt release of the brake pedal can lead to breakage of the brake light sensor bracket -10-. Hold the...
Electronic parking brake (ERV) Email parking brake (ERV) 1. Parking brake switch -F321-. The switch stays on for a long time to make it easier to find in the dark. Pressing yourself -...
Checking the tightness by pressing the brake pedal Turn off the engine. Press the brake pedal as long as there is brake support. efforts, "brake booster drive is idling", the brake pedal becomes hard. Press the...
FBC brake caliper repair Note. Install the entire repair kit when performing repair work. On the brake. Apply a thin layer of mounting paste -G 052 150 A2- to the cylinder, piston and...
Removing the FBC front brake caliper piston Press the piston out of the brake housing. calipers with compressed air. Place a wooden panel to prevent damage to the piston. Remove the lip seal. Use wedge...
Replacing FBC guide pins and protective caps If the protective caps are damaged, the guide pins must be removed. Mark brake. pads if they are to be reused. They must be put back into place, otherwise...
Removing the rear brake caliper piston Unscrew the piston from the brake as far as possible. calipers Press the piston out of the brake housing. calipers with compressed air. When removing, do not...
Replacing guide pins and protective caps If the protective caps or guide pins are damaged, install a repair kit. When installing the guide pins, use the supplied tube of lubricant. Remove bolts -1- on...
Brake booster/master cylinder parts Note. Main brakes cylinders, non-separable, i.e. their repair is not provided. Use only new brake. liquid. Follow the instructions on the brake packaging....
Removing the brake fluid reservoir cap Not installed in all vehicles. On the left side of the reservoir lid there is a hole for monitoring the brake level. liquids. To avoid further damage, brake...
Removing the brake fluid reservoir Remove the drainage box cover. Disconnect the brake warning sensor connector. fluids -F34-. Remove the cap from the brake reservoir. liquids. Brake reservoir...
Removing the master cylinder Removing the lining of the drainage box. Remove the stretch. Remove the wall of the drainage box. To protect against outgoing brakes. To remove fluid, simply...
Removing the brake booster Turn off the engine. Press the brake pedal as long as there is brake support. efforts, "brake booster drive is idling", the brake pedal becomes hard. Remove...
Removing the brake booster pressure sensor Removing brake booster pressure sender -G294- The brake booster pressure sender -G294- is installed in the plenum chamber in front of the brake booster. It is...
Vacuum pumps Depending on the engine, a corresponding vacuum pump is installed to support the operation of the brake booster. Vacuum pumps 1. Bolt 2x Torx 30.9 Nm. Unscrew...
Brake lines and pipelines Laying lines Brake lines and pipelines drives, as spare parts, are supplied ready for installation. When installing brake lines and pipelines. The drive should...