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Checking the technical condition of hydraulic tappets (Audi 100 C3)

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  • Audi 100
  • C3 (1982-1990, petrol)
  • 5 cylinder engine
  • Engine repair
  • Checking the technical condition of hydraulic tappets
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The design of the hydraulic pusher cannot be disassembled or repaired.

Start the engine and let it run until the electric cooling fan turns on for the first time.

Maintain the engine speed at 2500 rpm for 2 minutes.

If you hear noise in the valve train, determine the faulty tappet as follows:
  • remove the cylinder head cover;
  • turn the engine crankshaft clockwise by the pulley mounting bolt so that the camshaft cam heads corresponding to the valves of the cylinder being checked are facing the hydraulic tappet;
  • press the plunger with a wooden or plastic wedge and measure the free travel of the plunger, which should be no more than 0.10 mm before the valve opens. If it is more, the plunger must be replaced.

Warning: After installing the pusher, pre-filled with oil and bled, the engine may not be started earlier than 30 minutes later to prevent the valves from hitting the pistons.


[Material republished from the website: audimanual]
The article was checked by auto expert Maxim Rybakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 100 C3: Engine repair
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Hydraulic tappets — operating principle
Checking and adjusting clearances in the valve drive mechanism
Tightening torques for main threaded connections
Valve timing mechanism — technical characteristics
Timing mechanism parts
Removal and installation the camshaft drive belt
Checking and adjusting the tension of the camshaft drive belt
Cylinder head parts


Similar articles on other Audi car models:
Checking the technical condition of hydraulic tappets Audi 80 B2 (1979-1986)
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100(C4, 1990-1994) 
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100(C4, 1990-1994, petrol) 
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100(C3, 1982-1990) 
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