2. Unscrew the nuts, remove the end of the base plate (where available).
3. Remove screws, remove small end cap and gasket, remove circlip, remove gaskets. Note the exact number of shims as they determine the shaft play.
4. Turn off coupling bolts, remove the case of the bearing.
5. Unscrew the nut, disconnect the wire in the traction relay
6. Note the position of the brush holder plate, remove the plate from the excitation winding casing and armature.
7. Turn off three bolts, remove the traction relay from a casing from outside a drive. Disconnect the traction relay from the control lever.
8. Remove cover arm? control from the casing on the drive side.
9. On a 1.1 kW starter, remove the fitting from the reverse gear assembly.
10. Remove the armature on the 0.95 kW starter, or the reverse gear assembly on the 1.1 kW starter from the shroud and disengage the control lever from the gear.
11. Take away a persistent ring from a lock ring, take a lock ring, remove a persistent ring.
12. Remove drive gear from reversing mechanism or valve.
13. Clean all components, wipe dry, check their condition. Check the teeth of the drive gear, the correct operation of the freewheel, which should rotate in one direction only. If the shaft bushings are worn, they can be removed with a soft metal drift and new bushings fitted. New bushings should be soaked in hot oil for about five minutes. Clean the switch with a rag. Small irregularities can be removed with sandpaper. On a 1.1 kW starter, it is better not to disassemble the reversing mechanism assembly, but to replace it entirely if it makes noise during operation.
14. Measure the length of the brushes. If the length is less than given in the Specifications, replace the brush holder plate. To do this on a 0.95 kW starter, unsolder the copper braid behind the brush holder and solder it to the new holder.
15. Assembly is carried out in the reverse order. Fit a new circlip onto the end of the shaft, the groove for the circlip must not be damaged. Scoring at the edges of the furrow should be removed with a fine file. When assembling, apply sealant to the locations shown in Fig. 4.4 and 4.5.
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