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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Distributor — removal and installation (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
  • Power unit
  • Ignition system
  • Distributor — removal and installation
            0
1. Before removing the distributor, cylinder #1 must be set to TDC on the compression stroke. To do this, remove the spark plugs, then turn the engine clockwise with a wrench on the crankshaft pulley bolt. Turn the engine until cylinder #1 (in front of the engine) with your finger or a rubber plug through the spark plug hole you will not feel any compression.

2. Continue turning the engine clockwise until the TDC marks on the crankshaft pulley and the lower drive cover are aligned (photo). On a 20-valve (7A) engine, you will need to align the "0" mark on the flywheel with the corresponding mark in the transmission case bore, as there is no mark on the pulley. This procedure can be used for all other engines.

2. Continue turning the engine clockwise until the TDC marks on the crankshaft pulley and the lower…


3. For additional control, the top cover of the drive can be removed. The TDC mark on the camshaft sprocket should be aligned with the pointer on a 20-valve engine, or the top edge of the cylinder head on other engines (see Section 1).

4. Mark the exact alignment of the distributor housing and the engine block or cylinder head relative to each other.

5. Disconnect the vacuum pipe from the vacuum chamber (photo).



5. Disconnect the vacuum pipe from the vacuum chamber (photo).


6. Compress the spring clip, disconnect the wire contact (photo).

6. Compress the spring clip, disconnect the wire contact (photo).


7. Remove the screen (if any), then remove the brackets and lift the cover off the distributor (photo).

7. Remove the screen (if any), then remove the brackets and lift the cover off the distributor…


7. Remove the screen (if any), then remove the brackets and lift the cover off the distributor…


8. Check if there is a mark on the upper frame of the distributor housing that coincides with the center of the distributor rotor. If not, make a mark with a pencil (photo). On a 20-valve engine, a special Audi tool, shown in Fig. 4.21, is used to align the distributor rotor. If necessary, a similar tool can be made from an old distributor breaker cover.



8. Check if there is a mark on the upper frame of the distributor housing that coincides with the…


9. Unscrew the clamp bolt or nut, remove the clamp (photo). The bolt may have a plug installed.

9. Unscrew the clamp bolt or nut, remove the clamp (photo). The bolt may have a plug installed.


10. Remove the distributor from the block or cylinder head (photo).

10. Remove the distributor from the block or cylinder head (photo).


11. Check the condition of the rubber O-ring seal on the base of the distributor, if necessary, remove and replace it (photo). If present, also replace the gasket.



11. Check the condition of the rubber O-ring seal on the base of the distributor, if necessary,…


12. Check that the crankshaft remains in the TDC position.

13. Turn the distributor runner slightly from the TDC position clockwise, then position the distributor in the hole in the block or head, aligning the previously made marks on the housing and block or head.

14. Lower the distributor back into place, check that the distributor rotor has moved counterclockwise to its original position. On a 4-cylinder engine, if the distributor does not fit completely, remove the block and use a screwdriver to turn the oil pump drive shaft slightly, then try again (photo).

14. Lower the distributor back into place, check that the distributor rotor has moved…


15. Check that the pre-made marks are aligned, then install the clamp and tighten the bolt or nut.

16. Install the distributor cover, wiring, and vacuum pipe. If removed, also install the drive cover.

17. Check and, if necessary, adjust the ignition timing as described in Chapters 13, 14 or 15.

[The article is a reprint of material from: AUDIMANUAL]
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi 80 B3: Ignition system
Next articles

General description of the ignition system
Ignition System Specifications
Distributor — disassembly, inspection and assembly
Transistor Coil Ignition (TCI-H) — Description
Transistor Coil Ignition (TCI-H) Testing
Fully Contactless Ignition (FEI) — Description


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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
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  • Diesel fuel system
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  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
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  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
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  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
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  • Mechanical transmission
  • Automatic transmission
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  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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