Withdrawal
1. Disconnect the negative cable from the battery and move it away from the terminal - read the warnings in paragraph 1.
2. On AHL engines, remove the engine oil dipstick tube from the guide.
3. On AEB and AJL gasoline engines, loosen the clamp and disconnect the intercooler duct from the throttle body.
4. Remove the main accessory drive belt as described in chapter 2A or 2B.
5. Remove the viscous fan coupling as described in chapter 3. It is removed by inserting a hexagon from behind, holding it motionless with a bolt inserted from behind and rested against the engine block.
Gasoline engines
6. Turn away the top bolt of fastening of the generator (pic. 5.6).
7. Loosen the nut of the lower alternator mounting bolt, tilt the alternator and remove the lower bolt by pushing it forward (pic. 5.7, a, b).
8. Carefully release the plastic tie from the generator wiring (pic. 5.8).
9. Loosen the nuts and disconnect the main wire and charge lamp wire from the back of the generator.
10. Not AHL engines, disconnect the wiring connector from the left headlight and remove the hydraulic fluid reservoir.
11. Take a tube of cooling aside and remove the generator from the engine.
Diesel engines
12. Remove the nuts and disconnect the main wire and charging lamp wire from the rear of the alternator, then disconnect the wiring from the filter outlet.
13. Carefully release the plastic clamp from the generator wiring.
14. Supporting the generator, turn away bolts of fastening.
15. Take a tube of cooling aside and remove the generator from the engine.
Installation
16. Installation - reverse procedure. Install the main drive belt of auxiliary units - see chapter 2A or 2B. Tighten the alternator mounting bolts to the specified torque.
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