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B8 (2007-2015) B7 (2004-2008) B6 (2000-2006) B6 (2000-2006, petrol) B5 (1994-2001) B5 (1994-2001, petrol)

Voltage Regulator and Generator Brushes — Replacement (Audi A4 B5)

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  • Voltage Regulator and Generator Brushes — Replacement
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Table of contents: Bosch Generator ↓ Valeo Generator ↓ All types ↓
1. Remove the generator - see paragraph 5.

2. Place the generator on a clean work stand with the pulley facing down.

Bosch Generator



3. First, carefully unscrew the screws, then unhook the latches and remove the plastic cover from the generator (Fig. 6.3).

3. First, carefully unscrew the screws, then unhook the latches and remove the plastic cover from…
3. First, carefully unscrew the screws, then unhook the latches and remove the plastic cover from…

3. First, carefully unscrew the screws, then unhook the latches and remove the plastic cover from…


4. Unscrew the two screws securing the brush assembly and remove it from the generator (Fig. 6.4).



4. Unscrew the two screws securing the brush assembly and remove it from the generator (Fig. 6.4).
4. Unscrew the two screws securing the brush assembly and remove it from the generator (Fig. 6.4).

Valeo Generator



5. Unscrew the three nuts and remove the plastic cover from the back of the generator (Fig. 6.5).

5. Unscrew the three nuts and remove the plastic cover from the back of the generator (Fig. 6.5).


6. Unscrew two nuts and one screw, carefully remove the brush assembly from the generator.

7. Remove the plastic cover from the brush assembly.

All types



8. Measure the protrusion of the brushes from the holder. If provided, measure from the manufacturer's emblem (A) stamped on the side of the brush to the edge of the working surface (B) (Fig. 6.8). Compare the obtained measurements with the data given in Specifications. If at least one brush protrudes less or is damaged, the entire unit must be replaced.



8. Measure the protrusion of the brushes from the holder. If provided, measure from the…


9. Wipe the slip rings of the generator rotor excitation winding with a napkin soaked in gasoline. If the rings are worn, the generator may need to be replaced.

9. Wipe the slip rings of the generator rotor excitation winding with a napkin soaked in gasoline.…


10. Assembly of the generator - reverse procedure. Install the generator as described in paragraph 5.

The text is based on materials from the website: audimanual
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A4 B5: Power devices
Next articles

Generator — removal and installation
Charging system — check on the car
Battery — Removal and Installation
Charging maintenance-free batteries
Launch system — check
Starter — removal and installation
Starter — check and repair


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