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B8 (2007-2015) B7 (2004-2008) B6 (2000-2006) B6 (2000-2006, petrol) B5 (1994-2001) B5 (1994-2001, petrol)

Removal and installation the fuel tank (Audi A4 B7)

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  • Audi A4
  • B7 (2004-2008)
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  • Removal and installation the fuel tank
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1. The fuel tank installation details for gasoline models are shown in the illustrations. For diesel models, the difference is the absence of EVAP lines. The description of fuel tank removal is given using the example of gasoline AWD models.

11.1a. Fuel tank installation details for MPI and 2.0 FSI petrol engines of FWD models 1. Fuel…

11.1a. Fuel tank installation details for MPI and 2.0 FSI petrol engines of FWD models 1. Fuel supply pipe from the fuel filter to the engine; 2. Return fuel pipe from the engine; 3. EVAP tube to carbon canister; 4. Bolt, 23 Nm; 5. Overflow hose; 6. Rubber hatch; 7. Retaining ring; 8. Compaction; 9. Fuel tank cap; 10. Connection to ground; 11. Ventilation tube; 12. Fuel tank; 13, 15. Heat shield; 14, 16. Nut, 2 Nm; 17. Retainer; 18. Tank mounting clamp 19 Bolt, 23 Nm


11.1b. Fuel tank installation details for 4-cylinder TFSI petrol engines and 6-cylinder FSI petrol…

11.1b. Fuel tank installation details for 4-cylinder TFSI petrol engines and 6-cylinder FSI petrol engines (fWD models) 1. Fuel supply pipe from the fuel filter to the engine; 2. EVAP tube to carbon canister; 3. Nut, 2 Nm; 4. Thermal protection screen of the filler neck; 5. Bolt, 23 Nm; 6. Overflow hose; 7. Rubber hatch; 8. Retaining ring; 9. Compaction; 10. Fuel tank cap; 11. Connection to ground; 12. Ventilation tube; 13. Fuel tank; 14, 16. Heat shield; 15, 17. Nut, 2 Nm; 18. Retainer; 19. Tank mounting clamp; 20. Bolt, 23 Nm




11.1c. Fuel tank installation details for petrol AWD models 1. Exhaust pipe bracket; 2. Support…

11.1c. Fuel tank installation details for petrol AWD models 1. Exhaust pipe bracket; 2. Support bracket; 3. Fuel supply pipe from the fuel filter to the engine; 4. EVAP tube to carbon canister; 5. Nut, 2 Nm; 6. Thermal protection screen of the filler neck; 7. Bolt, 23 Nm; 8. Overflow hose; 9. Rubber hatch; 10. Retaining ring; 11. Compaction; 12. Fuel tank cap; 13. Connection to ground; 14, 15. Ventilation tube; 16. Fuel tank; 17. Tank mounting clamp; 18. Retainer; 19, 22. Bolt, 23 Nm; 20. Heat shield; 21. Nut, 2 Nm


2. Disconnect the negative cable from the battery (see Chapter 5).

3. Open the fuel tank cap and close it again to equalize the pressure in the tank with the atmospheric pressure.

4. On Sedan models, remove the trim panel in the luggage compartment and, if necessary, fold the right seatback forward.

5. On Station Wagon models, remove the left rear seatback, left cargo area trim panel and mudguard.

6. Remove the bolts securing the service hole cover (see illustration) and take it off.

11.6. Fastening the service port cover

11.6. Fastening the service port cover




7. Disconnect the ventilation hoses (1 and 2 in the illustration).

11.7. Pipe connections under the service port

11.7. Pipe connections under the service port


8. Remove the rear seat (see Chapter 11) and remove the covers of both service holes (see illustration).

11.8. Fastening the service hole cover under the rear seat

11.8. Fastening the service hole cover under the rear seat


9. Disconnect the connectors on the right and left sides (see illustrations).

11.9a. Connector under the right service cover

11.9a. Connector under the right service cover




11.9b. Connector under the left service cover

11.9b. Connector under the left service cover


10. Detach the loop (1 in the illustration) from the filler cap, clean the area around the neck (without removing the lid), pry up the retaining ring (arrow) and press the rubber neck inward.

11.10. Removing the rubber neck

11.10. Removing the rubber neck


11. Remove the rear right wheel and the right rear wheel arch liner. Disconnect the ventilation pipes (2 and 3 in the illustration) from the filler neck and unscrew the bolt (1) securing the filler neck.

11.11. Removing the filler neck

11.11. Removing the filler neck




12. Remove the rear section of the exhaust pipe (see Part B), propeller shaft and rear drive shafts (see Chapter 8).

13. Remove the heat shields (1 and 2 in the illustration).

11.13. Thermal protection screens

11.13. Thermal protection screens


14. Remove the parking brake cables from the holders shown in the illustration.

11.14. Parking brake cable holders

11.14. Parking brake cable holders


15. Disconnect the fuel and vent lines (see illustrations) from the front right side of the fuel tank. On models with an independent heater, additionally disconnect its fuel line.

11.15a. Fuel and ventilation lines

11.15a. Fuel and ventilation lines




11.15b Fuel lines of the 1.8T engine

11.15b Fuel lines of the 1.8T engine


16. Support the fuel tank with a transmission jack and remove the bolts (1-10 in the illustration) and lower the tank on the jack, guiding it with your hand.

11.16. Removing the fuel tank

11.16. Removing the fuel tank


17. Installation is carried out in the reverse order of dismantling the components. Make sure that neither end of the ground connection is oxidized. Connector (4 in the illustration) must be located on the metal ring (3), and the contact bracket (2) must be connected to the tank (5) and secured with a spacer sleeve (1), if present.

11.17. Wiring diagram

11.17. Wiring diagram


(The article was copied from the website: «Audimanual.ru»)
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A4 B7: Fuel and exhaust system
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Removal and installation the gas pedal
Removal and installation of pump-injectors
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Removal and installation the fuel supply module
Removal and installation the EVAP canister (petrol models)
Replacing the fuel level sensor
Exhaust and Emission Control Systems — General Information


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