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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Fuel tank — removal and installation (Audi 80 B3)

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  • B3 (1986-1991, petrol)
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  • Fuel tank — removal and installation
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Fuel tank — removal and installation


Note: For safety, the fuel tank should be removed in a well-ventilated area and never over an inspection pit.


1. Disconnect the negative battery cable.

2. Block the front wheels, then jack up the rear of the car and install holders on axle stands. Remove the filler cap.

3. Place a container under the fuel tank. Loosen the clamps, disconnect the feed and return hoses from the tank (photo).

3. Place a container under the fuel tank. Loosen the clamps, disconnect the feed and return hoses…


4. Remove the rubber sealing ring and disconnect the breather tube.

5. Remove the trim in the luggage compartment.

6. Disconnect the electrical wiring from the fuel level sensor.

7. Disconnect the breather tube from the top of the tank (photo).

7. Disconnect the breather tube from the top of the tank (photo).


8. Loosen the mounting bolts and remove the clamp plates (photo). Remove the fuel tank from the luggage compartment.



8. Loosen the mounting bolts and remove the clamp plates (photo). Remove the fuel tank from the…


8. Loosen the mounting bolts and remove the clamp plates (photo). Remove the fuel tank from the…


9. If the tank is contaminated with sediment or water, remove the gauge sensor as described in Chapter 11, and flush the tank with clean fuel. If the tank is damaged or leaking, it must be repaired by specialists or replaced with a new one.

10. With the tank removed, it is a good idea to check the gravity valve (photo). Disconnect the hoses and remove the valve from the retainer. When in a vertical position and correctly oriented, the valve should be open, but when tilted at 45°, it should close.

10. With the tank removed, it is a good idea to check the gravity valve (photo). Disconnect the…


11. Installation of the fuel tank is carried out in the reverse order of removal.

(This article was previously published on the resource: AUDIMANUAL)
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Fuel and exhaust systems
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80(B4, 1991-1996) 
  • General information
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  • Transmission
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  • Car gearbox
  • Chassis
  • Brake system
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  • Body
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  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
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  • Gasoline engine
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  • Engine lubrication system
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  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
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  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
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  • Lighting and appliances
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80(B3, 1986-1991, petrol) 
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  • Engine 4-cylinder
  • Engine 5-cylinder
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80(B2, 1979-1986) 
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  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
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  • Clutch
  • 4 speed gearbox
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  • Front wheel drive
  • Chassis
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  • Equipment and devices
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