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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Master cylinder — removal and installation (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
  • Chassis
  • Brake system
  • Master cylinder — removal and installation
            0
1. Press the brake pedal several times to remove the vacuum from the vacuum booster, or release the pressure in the hydraulic booster unit (depending on the model).

2. Remove the filler cap of the brake fluid reservoir (photo), suck out the fluid with a syringe or flexible plastic bottle. Be careful not to spill the fluid on the car's paintwork - if this happens, rinse it off immediately with plenty of cold water.

2. Remove the filler cap of the brake fluid reservoir (photo), suck out the fluid with a syringe or…


3. Where equipped, disconnect the clutch feed pipes from the reservoir (photo).

3. Where equipped, disconnect the clutch feed pipes from the reservoir (photo).


4. Mark the location of the hydraulic brake pipes using masking tape.

5. Place a rag under the master cylinder, then unscrew the union nuts and disconnect the brake lines from the master cylinder only. Plug the ends of the tubes, or cover them with duct tape.



6. Unscrew the mounting nuts or bolts, disconnect the master cylinder from the booster unit (photo). Remove the seal.

6. Unscrew the mounting nuts or bolts, disconnect the master cylinder from the booster unit…


7. Installation is carried out in the reverse order. Install a new seal on the amplifier unit, and finally bleed the hydraulic system as described in Chapter 17. The brake line union nuts should be firmly tightened, but do not overtighten them, otherwise the flange at the end of the pipe may be damaged.
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Brake system
Next articles

Rear Brake Caliper — Overhaul
Rear Brake Caliper — Removal and Installation
Rear brake pads — checking, removal and installation
Brake drum — inspection and restoration
Master Cylinder — Bulkhead
Brake pressure regulator — checking and adjustment
Brake system tubes and hoses — removal and installation
Hydraulic system — bleeding


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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
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  • Heating and ventilation
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  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
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  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
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  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
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  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
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80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
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  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
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