Table of contents: Removal ↓ Installation ↓
Removal
Fig. 8–1. Hydraulic clutch drive: 1 – tank; 2 – hose for supplying fluid to the clutch master cylinder; 3 – elbow pipe; 4 – gasket; 5 – clutch master cylinder; 6 – bolt, 20 Nm; 7 – sealing ring; 8 – tube with couplings, 15 Nm; 9 – washer; 10 – bushing; 11 – bracket; 12 – bolt, 25 Nm; 13 – washer; 14 – tube with couplings, 15 Nm; 15 – bolt; 16 – bracket, 17 – protective cap; 18 – bleed nipple, 4.5 Nm; 19 – clutch slave cylinder; 20 – gearbox
Using a clamp, pinch off hose 2 (Fig. 8–1) supplying fluid to the clutch master cylinder.
Fig. 8–2. Location of bolts (1, 3) for fastening and connecting the tube (2) to the clutch master cylinder
Unscrew the coupling and disconnect the tube from the master cylinder (Fig. 8–2).
Unscrew the two bolts 1 and 3 securing the clutch master cylinder.
Remove the master cylinder by pulling.
Installation
Installation is carried out in the reverse order of removal, taking into account the following.
When replacing the clutch master cylinder, check that the distance a from the pusher axis to the flange of the master cylinder was (114±0.5) mm (Fig. 8–3).
Fig. 8–3. The place of measurement of the distance from the pusher axis to the flange of the master cylinder: a = (114±0.5) mm
Use a new gasket when installing.
Before screwing into the thread of bolt 15 (see Fig. 8–1), it is necessary to apply D 185 locking compound.
Bleed the clutch hydraulic system.