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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Hydraulic booster unit — removal and installation (Audi 80 B3)

  • Home
  • Audi 80
  • B3 (1986-1991, petrol)
  • Chassis
  • Brake system
  • Hydraulic booster unit — removal and installation
            0
1. Relieve all pressure from the feedback hydraulic system by depressing the brake pedal with the engine off about twenty times.

2. Remove the master cylinder as described in Chapter 13.

3. Place a container under the booster unit, then unscrew the union nuts and disconnect the feed and return pipes. Seal the ends of the pipes.

4. Disconnect the wiring from the differential pressure indicator, unscrew the switch from the booster unit. Remove the washer.

5. From inside the vehicle, disconnect the return spring from the brake pedal and the booster pushrod clamp. Remove the bracket and remove the pin.

6. Remove the mounting nuts securing the booster unit to the pedal hanger and bulkhead.

7. Remove the amplifier unit into the engine compartment. Remove the gasket.

8. Before installing the block, check the size of the push rod, referring to Fig. 9.32. If necessary, loosen the lock nut, reinstall the clamp, then re-tighten the lock nut.

8. Before installing the block, check the size of the push rod, referring to Fig. 9.32. If…


9. Installation is carried out in the reverse order. Use a new gasket and tighten all nuts and bolts to the specified tightening torque Specification. Finally, top up the tank with the specified liquid (see Section 10 if necessary). Place the front wheels straight ahead and run the engine at idle speed for approximately two minutes. Turn off and immediately check the fluid level in the reservoir. Top up to the maximum mark, if necessary.
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
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  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
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  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
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  • Mechanical transmission
  • Automatic transmission
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  • Chassis
  • Brake system
  • Suspension
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  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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