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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Brake system specifications (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
  • Chassis
  • Brake system
  • Brake system specifications
            0
Table of contents: Rear brake discs ↓ Rear brake pads ↓ Rear brake drums ↓ Rear brake shoes ↓ Brake fluid ↓ Vacuum booster ↓ Tightening torque, Nm ↓
System type - Front disc, rear drum or disc, double diagonal chain, with vacuum or hydraulic booster. Rear brake pressure regulator. Handbrake on the rear wheels, controlled by a cable. Anti-lock braking system (ABS) on some models.

Front brake discsSingle piston caliperDual piston caliper
Diameter256 mm276 mm
Thickness (new):
Ventilated22.0 mm25.0 mm
Solid13.0 mm-
Thickness (minimum):
Ventilated20.0 mm23.0 mm
Solid11.0 mm-


Front brake padsSingle piston caliperDual piston caliper
Overlay thickness (new)14.0 mm13.0 mm
Overlay thickness (minimum)2.0 mm2.0 mm
Minimum thickness of the pad (including base plate)7.0 mm7.0 mm

Rear brake discs


Diameter - 245 mm

Thickness (new) - 10.0 mm

Thickness (minimum) - 8.0 mm

Rear brake pads



Overlay thickness (new) - 12.0 mm

Overlay thickness (minimum) - 2.0 mm

Minimum thickness of the pad (including base plate) — 7.0 mm

Rear brake drums



Inner diameter of drum:
  • New - 200.0 mm
  • Maximum - 201.0 mm

Drum radial runout - 0.05 mm

Lateral runout of the drum (maximum) on the mounting surface of the wheel - 0.20 mm

Rear brake shoes



Overlay thickness (new) - 5.25 mm

Overlay thickness (minimum) - 2.5 mm

Brake fluid



Type/Specification - Hydraulic Fluid FMVSS 116 DOT 4

Amount of brake fluid (approximately) — 0.6 l.

Vacuum booster



Block size - 230 mm

Block hydraulic factor - 4.7:1

Hydraulic booster unit accumulator gas pressure (at 20°C):


  • New - 88-92 bar
  • Minimum - 30 bar

Tightening torque, Nm


  • Mounting Nut (ABS) - 7
  • Ground loop bolt (ABS) - 20
  • Ground loop nut (ABS) - 10
  • Wheel speed sensor bolt (ABS) - 10

Girling Front Brake Caliper:
  • Guide Pin Bolt - 35
  • Frame bolt - 125

Teves Front Brake Caliper:
  • Guide pin - 25
  • Frame bolt - 125

  • Rear wheel cylinder - 10

Rear Brake Caliper Girling:
  • Guide Pin Bolt - 35
  • Frame bolt - 65

Teves rear brake caliper:
  • Guide pin - 25
  • Frame bolt - 65

Vacuum booster:
  • Mounting nut - 25
  • Suspension Nut - 10

  • Bolt of hydraulic connection of the booster accumulator - 35
  • Master cylinder bolt - 25


[This publication is borrowed from the resource AudiManual.ru]
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Brake system
Next articles

General description of the braking system
Maintenance of the brake system
Front brake pads — inspection, removal and installation
Front Brake Caliper — Removal and Installation


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80(B4, 1991-1996) 
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80(B3, 1986-1991) 
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80(B3, 1986-1991, petrol) 
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80(B2, 1979-1986) 
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