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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Technical characteristics of the valve timing mechanism (Audi 80 B2)

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  • Audi 80
  • B2 (1979-1986)
  • Power unit
  • Engine EP, YP, YZ, DT, DS, DZ
  • Technical characteristics of the valve timing mechanism
            0
Table of contents: Camshaft ↓ Intermediate shaft ↓ Timing Belt for Camshaft Drive ↓
The engine uses a valve timing mechanism with an overhead camshaft, the drive of which is carried out by a toothed belt from the crankshaft pulley. The belt tension is provided by an eccentric roller.

Camshaft



The camshaft has five bearings.

Axial clearance of camshaft, mm:
  • nominal: 0.048-0.118;
  • maximum allowed: 0.15.

maximum allowed: 0.15.

Radial runout of the middle journals of the shaft (to measure, install the shaft with its outer journals on two prisms placed on the surface plate), no more than, mm: 0.94.

The diameter of the camshaft journals of YP, YZ engines, mm: 25.94-25.96.

Diameter of camshaft journals of engines EP, OT, DS, 0Z, mm:
  • nominal: 26.00;
  • repair size: 25.75.

Note: Since July 1985, due to the installation of hydraulic tappets in the 1.6 L and 1.8 L engines, the diameters of the occipital and nose cam circles were reduced to 38 and 9 mm, respectively.


When the valve timing mechanism is installed correctly, the mark on the camshaft toothed pulley should be at the level of the cylinder head cover gasket, and the mark on the camshaft toothed pulley should be opposite the mark on the intermediate shaft pulley.



Intermediate shaft



The intermediate shaft is driven by a toothed belt from the crankshaft pulley. The intermediate shaft drives the fuel pump, ignition distributor and oil pump.

Intermediate shaft journal diameter, mm:
  • front: 42.95;
  • back: 41.95.

Timing Belt for Camshaft Drive



Brand and type of belt:
  • yP, YZ engines: Pirelli "isoran" 121 R 190;
  • eP, DT, DS, D7 engines: Gates 6016, Pirelli 121 R 180.

Number of teeth: 121.

Tooth pitch, mm:
  • engines YP, YZ: 9.525;
  • engines EP, DT, DS, DZ: 9,530

Belt width, mm:
  • yP, YZ engines: 19;
  • engines EP, DT, DS, DZ: 18.

Belt length (engines EP, DT, DS, DZ), mm: 1154

The belt tension is considered normal if in the middle of the branch between the pulleys of the camshaft and intermediate shafts the belt is twisted no more than 90° by the force of the thumb and index finger.

(A link to the original source is available on the website AUDIMANUAL.RU)
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B2: Engine EP, YP, YZ, DT, DS, DZ
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80(B4, 1991-1996) 
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80(B3, 1986-1991) 
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80(B3, 1986-1991, petrol) 
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80(B2, 1979-1986) 
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  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
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  • Clutch
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