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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Cylinder head — overhaul (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
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  • Cylinder head — overhaul
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Cylinder head — overhaul


1. Follow the procedures given in Part A, Chapter 13, but note the following.

2. On a 10 - valve engine, intake valves are 2 - 4-5 - 7-9, exhaust valves are 1 - 3-6 - 8-10, numbered from the timing belt.

3. On a 10 - valve engine, the minimum distance from the end of the valve stems to the top surface of the cylinder head is the same as for a 4 - cylinder engine. On a 20 - valve engine, the minimum distance is 36.0 mm for the intake valves and 36.3 mm for the exhaust valves.

3. On a 10 - valve engine, the minimum distance from the end of the valve stems to the top surface…


4. The exhaust valves on the 20-valve engine are sodium filled and the following safety precautions must be taken in the event of repair.

5. Using a hacksaw, cut the valves into two halves, protecting them from water.

6. Now the valves need to be thrown into a container with water. Since a strong chemical reaction will occur, special clothing and glasses are required for safety.

7. When the reaction is complete, the valves can be removed.
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Engine 5-cylinder
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80(B4, 1991-1996) 
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80(B3, 1986-1991) 
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80(B3, 1986-1991, petrol) 
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80(B2, 1979-1986) 
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