1. Disconnect the wire terminal «masses» (-) from the battery.
2. Disconnect the air hose from the turbocharger and air filter.
3. Remove the top of the air filter.
4. Disconnect the low pressure hose from the mechanical EGR valve.
5. Remove the air hose connecting the turbocharger and intake manifold.
6. Remove the lower part of the air filter housing.
7. Disconnect a reception pipe of mufflers from a turbocharger, having unscrewed four nuts.
8. Disconnect the oil supply line from the turbocharger together with the holder.
9. Disconnect the oil return line from the turbocharger.
10. Turn away, operating from below, bolts of fastening of a turbocharger to a final collector. To do this, you need a curved patch wrench for 12.
11. When disconnecting the turbocharger, support it and then remove it by pulling upwards.
Installation
12. Replace the turbocharger mounting bolts and nuts with new ones.
13. Lubricate the threads and contact surfaces of the heads of the turbocharger mounting bolts to the exhaust manifold flange with grease G 000 500.
14. Secure the turbocharger with bolts and nuts so that it can be moved if necessary.
15. Screw in four bolts of fastening of a turbocharger on a final collector and tighten them with the demanded moment.
16. Tighten the exhaust pipe mounting nuts on the turbocharger.
17. Pour a little fresh engine oil into the oil feed connection on the turbocharger before connecting the oil line.
18. Start the engine and let it idle for at least one minute. Do not accelerate the engine immediately after installing the turbocharger to maximum speed, because it takes time to ensure sufficient lubrication of the turbocharger parts.
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