Withdrawal
1. Disconnect the wire terminal «masses» (-) from the battery.
2. Remove the engine mudguard.
3. Place the front right side of the vehicle on the jack stands.
4. Disconnect all wires from the starter traction relay. If equipped, remove the starter front holder as viewed from the direction of travel (see illustration).
5. Turn away nuts and turn out bolts of fastening of a starter (from its back side, when viewed in the direction of the car).
6. Remove the starter.
If the starter does not work, then one of the reasons for the failure may be the wear of the starter brushes. Starter brushes are supplied complete with brush holders. Due to the fact that after replacing the brushes, the starter housing must be sealed, it is recommended to purchase the sealing compound D3 at the same time as buying the brushes. In addition, you will need a fairly powerful soldering iron to work.
7. Turn out two screws of fastening of a cover of a shaft of a starter and remove a cover.
8. Remove the thrust washer of the shaft and the adjusting washer of the axial free play located at the end of the starter shaft.
9. Turn out two bolts of a back cover of a starter and remove a cover (see illustration).
8.9 Parts of the starter of a car with a five-cylinder engine
1 - brush holder
2 - anchor
3 - gear wheel
4 - traction relay
5 - body
6 - housing cover
7 - shaft bearing cover
8 - lock washer, adjusting washer and gasket
10. Measure the length of the carbon contact brushes. The minimum protrusion length of the brushes must be 8 mm.
11. Disconnect the brush holder on the traction relay to replace the brushes.
13. Assemble the starter. At the same time, apply a sealing compound to the starter cover, to the cover mounting bolts and to the starter shaft cover. To remove the traction relay, the starter must also be dismantled.
14. Disconnect the appropriate wires from the starter.
15. Turn out three bolts of fastening of the traction relay on a flange.
16. Give the traction relay back and disconnect an axis of the lever of a drive of inclusion of a gear wheel of a starter.
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