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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Engine specifications (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
  • Power unit
  • Engine 5-cylinder
  • Engine specifications
            0
Table of contents: General information ↓ Lubrication system ↓ Pistons and rings ↓ Connecting rods ↓ Camshaft ↓ Valves ↓ Cylinder head ↓ Tightening torques Nm ↓

General information



Working volume:
  • 2.0 l - 1994 cm³
  • 2.2 l - 2226 cm³
  • 2.3 l - 2309 cm³

Cylinder Bore/Piston Stroke:
  • 2.0 l - 81.0/77.4 mm
  • 2.2 l - 81.0/86.4 mm
  • 2.3 l - 82.5/86.4 mm

Compression ratio: 10.0:1
Minimum compression pressure - 8.0 bar
Maximum difference between cylinders is 3.0 bar
Cylinder firing order: 1 - 2-4 - 5-3 (No. 1 from timing belt)

Lubrication system



Oil type/specification - Multipurpose motor oil, viscosity SAE 15W/50 or 20W/50

Amount of oil:
  • With filter replacement - 4.5 l.
  • Without filter replacement - 4.0 l.
  • The difference between the min. and max. marks on the dipstick is 1.0 l.

Oil pressure (minimum) - 2.0 bar at 2000 rpm and oil temperature 80°C
Oil filter — Champion C101

Crankshaft Lateral Play:
  • New 0.07 - 0.23 mm
  • Wear limit - 0.29 mm
  • Maximum working clearance of the main bearing is 0.16 mm

Main bearing journal diameter:
  • Standard size - 57.96 - 57.98 mm
  • 1st repair size - 57.71 - 57.73 mm
  • 2nd repair size - 57.46 - 57.48 mm
  • 3rd repair size - 57.21 - 57.23 mm

Crankpin diameter:
  • Standard size - 47.76 - 47.78 mm
  • 1st repair size - 47.51 - 47.53 mm
  • 2nd repair size - 47.26 - 47.28 mm
  • 3rd repair size - 47.01 - 47.03 mm
  • Maximum ovality of the neck is 0.03 mm

Pistons and rings



Clearance between piston and cylinder bore:
  • New - 0.025 mm
  • Wear limit - 0.08 mm

Clearance between ring and groove in piston:

New:
  • Compression rings - 0.02 - 0.07 mm
  • Oil scraper ring - 0.02 - 0.06 mm
  • Wear limit - 0.15 mm
  • Piston diameter - Same as 4-cylinder engine
  • Cylinder bore diameter - Same as 4-cylinder engine

Cylinder channels:


  • Maximum ovality - 0.04 mm

Piston ring gap (15 mm from the base of the cylinder channel):
  • New compression - 0.20 - 0.40 mm
  • New oil scraper - 0.25 - 0.50 mm
  • Wear limit - 1.0 mm

Nominal dimensions - 81.0/82.5 mm

Connecting rods


  • Maximum lateral clearance of the lower connecting rod head is 0.40 mm
  • The maximum working clearance of the connecting rod bearing is 0.12 mm

Camshaft



Maximum lateral clearance:
  • 10 valve engine - 0.15 mm
  • 20 valve engine - 0.20 mm

Bearing working clearance:
  • 10 valve engine - 0.1mm
  • 20 valve engine - 0.2 mm
  • Camshaft runout (maximum) — 0.01 mm

Valves



Valve head angle - 45°

Valve Guides - Same as 4 Cylinder Engine

Valve stroke (at 1 mm rise):
EnginesPSKV,NG7A
Opening the intake2° after TDCTDC6° before TDC
Closing the intake after BDC31°41°38°
Opening of the graduation ceremony before NMT31°40°42°
Closing of graduation2° before TDC1° after TDC3° before TDC

Cylinder head



Minimum height:
  • Between surfaces on a 10 valve engine - 132.75 mm
  • Between contact, bolt surface and connector surface - 118.1 1 mm

Tightening torques Nm



Cylinder head mounting bolts:
  • Stage 1 - 40
  • Stage 2 - 60
  • Stage 3 - Turn 180° further

Transmission to engine:
  • M8 - 20
  • M10 - 45
  • M12 - 65

  • Bottom frame - 70
  • Front frame holder - 45
  • Engine Mount Bracket - 45
  • Drive cover - 10
  • Camshaft Sprocket - 10 Valve Engine - 80
  • Camshaft Sprocket - 20 Valve Engine - 65
  • Crankshaft Sprocket Bolt (tool 2079 - see text) — 350
  • Valve cover - 10
  • Oil pump suction pipe - 10
  • Oil pan drain plug - 10 valve engine - 40
  • Oil pan drain plug - 20 valve engine - 30
  • Flywheel coating - 25
  • Pallet (10 valve engine) — 20
  • Oil pump - 10
  • Main bearing caps - 65
  • Flywheel/drive disc - 100
  • Timing Belt Intermediate Sprocket - 20
  • Connecting rod bearing nut - 30+90°
  • Connecting rod bearing cap oil jet - 10
  • Camshaft Bearing Caps - 10 Valve Engine - 20
  • Camshaft Bearing Caps - 20 Valve Engine - 15
  • Rear Drive Cover - 20
  • Crankshaft pulley - 20
  • Oil control valve (20 valve engine) — 6
  • Oil Pressure Sensor Adapter - 50

Pallet (20 valve engine):
  • M6 - 10
  • M8 - 20


[The original article is posted on the resource: AudiManual.ru]
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Engine 5-cylinder
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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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