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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Engine specifications (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
  • Power unit
  • Engine 5-cylinder
  • Engine specifications
            0
Table of contents: General information ↓ Lubrication system ↓ Pistons and rings ↓ Connecting rods ↓ Camshaft ↓ Valves ↓ Cylinder head ↓ Tightening torques Nm ↓

General information



Working volume:
  • 2.0 l - 1994 cm³
  • 2.2 l - 2226 cm³
  • 2.3 l - 2309 cm³

Cylinder Bore/Piston Stroke:
  • 2.0 l - 81.0/77.4 mm
  • 2.2 l - 81.0/86.4 mm
  • 2.3 l - 82.5/86.4 mm

Compression ratio: 10.0:1
Minimum compression pressure - 8.0 bar
Maximum difference between cylinders is 3.0 bar
Cylinder firing order: 1 - 2-4 - 5-3 (No. 1 from timing belt)

Lubrication system



Oil type/specification - Multipurpose motor oil, viscosity SAE 15W/50 or 20W/50

Amount of oil:
  • With filter replacement - 4.5 l.
  • Without filter replacement - 4.0 l.
  • The difference between the min. and max. marks on the dipstick is 1.0 l.

Oil pressure (minimum) - 2.0 bar at 2000 rpm and oil temperature 80°C
Oil filter — Champion C101

Crankshaft Lateral Play:
  • New 0.07 - 0.23 mm
  • Wear limit - 0.29 mm
  • Maximum working clearance of the main bearing is 0.16 mm

Main bearing journal diameter:
  • Standard size - 57.96 - 57.98 mm
  • 1st repair size - 57.71 - 57.73 mm
  • 2nd repair size - 57.46 - 57.48 mm
  • 3rd repair size - 57.21 - 57.23 mm

Crankpin diameter:
  • Standard size - 47.76 - 47.78 mm
  • 1st repair size - 47.51 - 47.53 mm
  • 2nd repair size - 47.26 - 47.28 mm
  • 3rd repair size - 47.01 - 47.03 mm
  • Maximum ovality of the neck is 0.03 mm

Pistons and rings



Clearance between piston and cylinder bore:
  • New - 0.025 mm
  • Wear limit - 0.08 mm

Clearance between ring and groove in piston:

New:
  • Compression rings - 0.02 - 0.07 mm
  • Oil scraper ring - 0.02 - 0.06 mm
  • Wear limit - 0.15 mm
  • Piston diameter - Same as 4-cylinder engine
  • Cylinder bore diameter - Same as 4-cylinder engine

Cylinder channels:


  • Maximum ovality - 0.04 mm

Piston ring gap (15 mm from the base of the cylinder channel):
  • New compression - 0.20 - 0.40 mm
  • New oil scraper - 0.25 - 0.50 mm
  • Wear limit - 1.0 mm

Nominal dimensions - 81.0/82.5 mm

Connecting rods


  • Maximum lateral clearance of the lower connecting rod head is 0.40 mm
  • The maximum working clearance of the connecting rod bearing is 0.12 mm

Camshaft



Maximum lateral clearance:
  • 10 valve engine - 0.15 mm
  • 20 valve engine - 0.20 mm

Bearing working clearance:
  • 10 valve engine - 0.1mm
  • 20 valve engine - 0.2 mm
  • Camshaft runout (maximum) — 0.01 mm

Valves



Valve head angle - 45°

Valve Guides - Same as 4 Cylinder Engine

Valve stroke (at 1 mm rise):
EnginesPSKV,NG7A
Opening the intake2° after TDCTDC6° before TDC
Closing the intake after BDC31°41°38°
Opening of the graduation ceremony before NMT31°40°42°
Closing of graduation2° before TDC1° after TDC3° before TDC

Cylinder head



Minimum height:
  • Between surfaces on a 10 valve engine - 132.75 mm
  • Between contact, bolt surface and connector surface - 118.1 1 mm

Tightening torques Nm



Cylinder head mounting bolts:
  • Stage 1 - 40
  • Stage 2 - 60
  • Stage 3 - Turn 180° further

Transmission to engine:
  • M8 - 20
  • M10 - 45
  • M12 - 65

  • Bottom frame - 70
  • Front frame holder - 45
  • Engine Mount Bracket - 45
  • Drive cover - 10
  • Camshaft Sprocket - 10 Valve Engine - 80
  • Camshaft Sprocket - 20 Valve Engine - 65
  • Crankshaft Sprocket Bolt (tool 2079 - see text) — 350
  • Valve cover - 10
  • Oil pump suction pipe - 10
  • Oil pan drain plug - 10 valve engine - 40
  • Oil pan drain plug - 20 valve engine - 30
  • Flywheel coating - 25
  • Pallet (10 valve engine) — 20
  • Oil pump - 10
  • Main bearing caps - 65
  • Flywheel/drive disc - 100
  • Timing Belt Intermediate Sprocket - 20
  • Connecting rod bearing nut - 30+90°
  • Connecting rod bearing cap oil jet - 10
  • Camshaft Bearing Caps - 10 Valve Engine - 20
  • Camshaft Bearing Caps - 20 Valve Engine - 15
  • Rear Drive Cover - 20
  • Crankshaft pulley - 20
  • Oil control valve (20 valve engine) — 6
  • Oil Pressure Sensor Adapter - 50

Pallet (20 valve engine):
  • M6 - 10
  • M8 - 20


(The text is based on materials from the website «Audimanual.ru»)
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Engine 5-cylinder
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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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