Table of contents: General characteristics ↓ Tightening torques, Nm ↓
General characteristics
| Engine code: | |
| 1781 cm³, Bosch Motronic 3.2 injection system, 92 kW |
ADR
|
| 1984 cm³, Bosch Mono-Motronic injection system, 74 kW |
AAE
|
| 1984 cm³, Bosch KE-Motronic injection system, 103 kW |
ACE
|
| 1984 cm³, Volkswagen Digifant injection system, 85 kW |
ABK
|
| 1984 cm³, Bosch KE-Motronic injection system, 85 kW |
AAD
|
| Cylinder diameter: | |
| ADR |
81.0 mm
|
| AAE, ACE, ABK, AAD |
82.5 mm
|
| Piston stroke: | |
| ADR |
86.4 mm
|
| AAE, ACE, ABK, AAD |
92.8 mm
|
| Compression ratio: | |
| ADR |
10,3:1
|
| AAE |
9,0:1
|
| ACE |
10,8:1
|
| ABK |
10,5:1
|
| AAD |
10,4:1
|
| Compression pressure: | |
| ADR |
7.5 bar
|
| AAE, ACE, ABK, AAD |
7.0 bar
|
| Maximum pressure difference between cylinders |
3.0 bar
|
| Cylinder firing order |
1–3–4–2
|
| Location of cylinder N1 |
From the timing belt side
|
| Lubrication system | |
| Oil pump |
Intermediate shaft drive
|
| Working oil pressure: | |
| ADR |
3.0 – 5.0 bar (3000 rpm, oil temperature 80°)
|
| AAE, ACE, ABK, AAD |
2.0 bar minimum (2000 rpm, oil temperature 80°)
|
| Clearance between pump gears |
0.2 mm
|
| Pump axial clearance |
0.15 mm
|
Tightening torques, Nm
| ADR engine | |
| Bolts securing the air compressor drive belt tensioner air conditioner |
20
|
| Bolts securing the generator to the cylinder head |
20
|
| Generator adjusting bolt |
35
|
| Connecting rod cap bolts and nuts: | |
| – step 1 |
30
|
| – step 2 |
Tighten another 90°
|
| Bolts securing camshaft bearing caps |
10
|
| Camshaft cover nuts |
10
|
| Camshaft Sprocket Bolt |
100
|
| Bolts securing the coolant pump pulley halves |
25
|
| Engine crankcase ventilation air outlet |
20
|
| Front crankshaft oil seal housing: | |
| – M6 bolts |
10
|
| – M8 bolts |
25
|
| Crankshaft rear oil seal housing | |
| – M6 bolts |
10
|
| – M8 bolts |
20
|
| Crankshaft Sprocket Bolt: | |
| – step 1 |
90
|
| – step 2 |
Tighten another 90°
|
| Cylinder head bolts: | |
| – step 1 |
60
|
| – step 2 |
Tighten another 180°
|
| Drive Disc Bolts: | |
| – step 1 |
60
|
| - step 2 |
Tighten another 90°
|
| Exhaust manifold bolts |
25
|
| Flywheel bolts: | |
| – step 1 |
60
|
| - step 2 |
Tighten another 180°
|
| Bolts securing the Hall sensor plate to the intake manifold |
25
|
| Bolts securing the Hall sensor to the cylinder head |
10
|
| Intake Manifold Bolts |
10
|
| Intermediate shaft flange |
25
|
| Intermediate shaft sprocket |
100
|
| Main bearing cap bolts: | |
| – step 1 |
65
|
| – step 2 |
Tighten another 90°
|
| Oil filter |
25
|
| Oil pan retaining bolts |
20
|
| Timing Belt Tensioner Locking Bolt |
25
|
| Timing Belt Tensioner Mounting Bolt |
20
|
| All engines except ADR | |
| Bolts securing the air compressor drive belt tensioner air conditioner |
20
|
| Compressor Pulley Bolts |
20
|
| Bolts securing the compressor to the air conditioner housing |
25
|
| Generator adjusting bolt |
35
|
| Bolts securing the generator to the cylinder head |
20
|
| Connecting rod cap bolts and nuts: | |
| – step 1 |
30
|
| – step 2 |
Tighten another 90°
|
| Bolts securing camshaft bearing caps |
20
|
| Camshaft cover nuts |
10
|
| Coolant Pump Pulley Bolts |
20
|
| All engines except ADR | |
| Front crankshaft oil seal housing: | |
| – M6 bolts |
10
|
| – M8 bolts |
25
|
| Crankshaft rear oil seal housing: | |
| – M6 bolts |
10
|
| – M8 bolts |
20
|
| Crankshaft Sprocket Bolt: | |
| – step 1 |
90
|
| – step 2 |
Tighten another 180°
|
| Cylinder head bolts: | |
| – step 1 |
40
|
| – step 2 |
60
|
| – step 3 |
Tighten another 180°
|
| Cylinder head exhaust port |
10
|
| Engine Lifting Eye Bolts |
20
|
| Bolts fastening the engine support to the body |
45
|
| Bolts securing the engine bracket to the support |
40
|
| Bolts securing the exhaust pipe to the manifold |
35
|
| Flywheel bolts: | |
| – step 1 |
30
|
| – step 2 |
Tighten another 90°
|
| Bolts securing the Hall sensor plate to the intake manifold |
25
|
| Bolts securing the Hall sensor to the cylinder head |
10
|
| Intermediate shaft flange bolts |
25
|
| Intermediate shaft sprocket bolts |
80
|
| Main bearing cap bolts |
65
|
| Oil filter |
25
|
| Oil pump cover bolts |
10
|
| Oil pump bolts |
20
|
| Oil temperature sensor |
10
|
| Power Steering Pump Bolts |
20
|
| Oil pan bolts |
20
|
| Timing Belt Cover Bolts |
10
|
| Timing Belt Tensioner: | |
| Locking bolt |
20
|
| Fastening nut |
10
|
[Read the original source on the website «audimanual»]
