Table of contents: General information ↓ Lubrication system ↓ Intermediate shaft ↓ Crankshaft ↓ Pistons and rings ↓
General information
Code designations:
- 1.6 l - RN
- 1.8 l — RU, DZ, NE, PM, JN
- 2.0 l - FOR
Working volume:
- 1.6 l - 1595 cm³
- 1.8 l - 1781 cm³
- 2.0 l - 1984 cm³
Cylinder Bore/Piston Stroke:
- 1.6 l — 81.0/77.4 mm
- 1.8 l - 81.0/86.4 mm
- 2.0 l - 82.5/92.8 mm
Compression ratio:
- 1.6 l - 9.0:1
- 1.8L RU, PM and JN — 9.0:1
- 1.8L DZ and NE - 10.0:1
- 2.0L - 10.4:1
Minimum compression pressure:
- All engines except NE - 7.0 bar
- NE engine - 7.5 bar
- Maximum difference between cylinders is 3 bar
Cylinder firing order: 1 - 3-4 - 2 (No. 1 from timing belt)
Lubrication system
Oil Type/Specification - Multi-Purpose Motor Oil, SAE 15W/50 or 20W/50
Amount of oil:
- With filter replacement - 3.0 l.
- Without filter replacement - 2.5 l.
- The difference between the min. and max. marks on the dipstick is 1.0 l.
Oil pressure (minimum) - 2.0 bar at 2000 rpm and oil temperature 80°C
Oil pump:
- Gear clearance (maximum) - 0.20 mm
- Lateral clearance of gears (maximum) - 0.15 mm
Oil filter — Champion C101
Intermediate shaft
Lateral play - 0.25 mm
Crankshaft
Needle bearing depth - 1.5 mm
Lateral play:
- New - 0.07-0.17 mm
- Wear limit - 0.25 mm
- Maximum working clearance of the main bearing is 0.017 mm
Main bearing journal diameter:
- Standard size - 53.96 - 53.98 mm
- 1st repair size - 53.71 - 53.73 mm
- 2nd repair size - 53.46 - 53.48 mm
- 3rd repair size - 53.21 - 53.23 mm
Crankpin diameter:
- Standard size - 45.96 - 45.98 mm
- 1st repair size - 45.71 - 45 73 mm
- 2nd repair size - 45.46 - 45.48 mm
- 3rd repair size - 45.21 - 45.23 mm
- Maximum ovality of the neck is 0.03 mm
Pistons and rings
| Piston diameter: | 1.6/1.8 | 2.0 |
| Standard | 80.98 mm | 82.48 mm |
| 1st repair size | 81.23 mm | 82.73 mm |
| 2nd repair size | 81.48 mm | 82.98 mm |
| Cylinder bore diameter: | ||
| Standard | 81.01 mm | 82.51 mm |
(The original article is available on the online resource: AudiManual.ru)
