Information on the installation and repair of parts and assemblies of 5-cylinder diesel engines with volumes of 2.4 and 2.5 liters with a capacity of 87, 115 and 140 hp. Engine factory codes: AAS, ABP, AAT and AEL.
Engine Specifications General characteristics Engine code: 2370cm 3 , direct injection, normal suction, 64 kW AAS 2460cm 3 , direct injection, turbocharger, 85 kW ABP, AAT 2460cm 3...
Timing tags of gas distribution The sprockets of the crankshaft, camshaft and intermediate shaft are driven by the timing belt and rotate in phase. If the sprockets are out of phase, the...
Compression test If the engine runs poorly or intermittently, perform a compression test. Regularly carrying out this check will allow you to prevent the occurrence of...
Gas distribution belt Withdrawal 1. Disconnect the negative battery cable. 2. Raise and secure the front of the vehicle. 3. Remove the front bumper. 4. Unscrew the headlight screws...
Fuel pump drive belt Withdrawal 1. Remove the rear engine cover. 2. Unscrew the candles. 3. Set piston N1 to TDC. ABP, AAT, AEL 1. Loosen tensioner nut. 2. Remove the belt. AAS...
Timing belt and sprocket tensioner Withdrawal 1. Remove the timing belt. 2. Unscrew the bolts and remove the tensioner. Installation 1. Install tensioner. In later models, the tensioner plate...
Additional drive belt Additional drive belt Withdrawal 1. Raise and secure the front of the vehicle. 2. Remove the bumper and headlights, disconnect the cable from the hood lock and...
Camshaft cover Withdrawal 1. Remove the engine top cover. Disconnect from a cover of a camshaft the hoses, wires and the knots interfering with its removal. On an AAT engine,...
Camshaft seals Front oil seal 1. Remove the camshaft sprocket and remove the old oil seal. 2. Slide a new seal onto the shaft. 3. Drive the seal into place. Rear oil seal 1....
Crankshaft seals Front oil seal 1. Remove the timing belt and crankshaft sprocket. 2. Put a new oil seal on the crankshaft. 3. Drive the seal into place. Rear oil seal 1....
Cylinder head Head gasket identification holes (AAT) Mounting pins (AAT) Withdrawal 1. Disconnect the negative battery cable. 2. Remove plastic covers. 3. Unscrew the nuts....
Hydraulic pushers The pushers are automatically adjusted and do not require maintenance. To check the operation of the tappets, warm up the engine, turn it off and remove the...
Removal and installation of a flywheel Withdrawal 1. On manual transmission models, remove the transmission and clutch. 2. On automatic transmission models, remove the transmission. 3. Unscrew the...
Engine mounts Examination 1. Raise and secure the front of the vehicle. 2. Inspect rubber mounts for wear and damage and replace if necessary. 3. Check that the support...
Oil pan Withdrawal 1. Raise and secure the front of the vehicle. 2. Remove the dipstick and remove the lower engine cover. 3. Drain the oil. 4. Place a jack under the...
Oil pump and oil pickup pipe Withdrawal 1. Remove the timing belt and crankshaft sprocket. 2. Remove the oil pan. 3. Remove the ventilation duct at the rear of the unit. 4. Remove the oil...