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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Engine assembly (Audi 80 B2)

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  • Audi 80
  • B2 (1979-1986)
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  • Engine FZ
  • Engine assembly
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Install the main bearing shells in the block bed, lubricate with engine oil and place the crankshaft in the bearings. The axial movement of the crankshaft is selected on the third support, the bearing shells of which have two thrust flanges.

Assemble the main bearing caps with the liners and install them on the block bed, tighten their mounting bolts to a torque of 6.5 kgf·m.

Install three piston rings into the corresponding grooves in the pistons, arranging their locks at 120° intervals.

Orient the piston ring locks forward or backward in the direction of vehicle movement. The "top" or "oben" mark ("up") is washed on the lower compression and oil scraper rings, which should be facing upward when installing the ring in the groove.

Install the pistons by orienting the arrow stamped on the piston bottom forward in the direction of vehicle travel (towards the camshaft drive).

Lubricate the pistons and piston rings with engine oil, compress the piston rings in the grooves with the appropriate mounting sleeve and insert the pistons with connecting rods into the cylinders.

Install the bearings and connecting rods and connecting rod caps in accordance with the marks made during disassembly if worn bearings are used.

Install the connecting rods and caps on the crankshaft journals, with the ridges on the caps facing the camshaft drive.

Lightly tighten the connecting rod bolt nuts, then tighten them finally to a torque of 3.0 kgf·m and turn them by 90°.

Install the rear oil seal holder with a new cardboard gasket. Press the oil seal into the holder using mandrel 2003/1.



Install the flywheel.

Install a new cylinder block front cover gasket. Install the cover with the oil pump so that the protrusions of the drive gear engage with the flats on the crankshaft.

Install the oil receiver with the tube.

Install the oil pan with a new gasket.

Install the water pump, thermostat and thermostat housing

Install the cylinder head.

Install the camshaft drive belt.

Install the camshaft drive belt.


Install the camshaft drive belt.
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B2: Engine FZ
Next articles

Checking the engine
Disassembling the engine
Removal and installation the engine
Disassembly and assembly of the cylinder head
Removal and installation the oil pump
Checking the technical condition of the oil pump
Checking the oil pressure in the lubrication system
Replacing the coolant


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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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