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B8 (2007-2015) B7 (2004-2008) B6 (2000-2006) B6 (2000-2006, petrol) B5 (1994-2001) B5 (1994-2001, petrol)

Installation of gearbox — vehicles with 3.0 l TDI engine (Audi A4 B8)

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  • Audi A4
  • B8 (2007-2015)
  • Transmission
  • Automatic transmission 0B6
  • Installation of gearbox — vehicles with 3.0 l TDI engine
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Replace bolts that have been over-tightened. Replace self-locking nuts and bolts, as well as seals. rings, seals and gaskets. cuffs. Secure all hose connections with hose clamps that comply with the applicable standard. When installing, install all binders in their places. As a rule, before installing a replacement gearbox, blow out the ATF oil lines and ATF oil cooler with compressed air (max 10 bar). Before installation, be sure to clean the threaded holes in the cylinder block using a tap to remove any deposits. When installing a gearbox from a replacement stock: install the gearbox support, gearbox cushion, and tunnel crossmember on the new gearbox. Install the gearbox on the "T40173" mounting bracket and secure it with harness "1", as shown in the figure. Before connecting the engine and gearbox, carry out the following preparatory actions. Turn the torque converter so that the hole next to the notch "arrow" is visible in the opening at the bottom of the gearbox housing, as shown in the figure. There is only one notch on the perimeter, so the torque converter should be rotated accordingly.

Replace bolts that have been over-tightened. Replace self-locking nuts and bolts, as well as seals.…


Install the "T40170" transport protection from below under the gearbox housing and attach it to the shaft with flange "1".



Install the «T40170» transport protection from below under the gearbox housing and attach it to the…


Check the presence of centering bushings "A" for the engine and gearbox in the cylinder block; insert the bushings if necessary. Check the aluminum engine-to-gearbox mounting bolts for reuse and, if necessary, mark them. Attach the gearbox to the engine and tighten bolts "1, 6...11." Remove the "T40170" transport protection.

Check the presence of centering bushings «A» for the engine and gearbox in the cylinder block;…


Fix plug "1" in the hole for the starter. The plug "1" must fit tightly "arrows". Depending on the engine, different versions of the plug are provided. If the starter installation is difficult, lightly lubricate the plug. Install the starter.

Fix plug «1» in the hole for the starter. The plug «1» must fit tightly «arrows». Depending on the…


Disconnect the spindle "10-222 A/11".



Disconnect the spindle «10-222 A/11».


Raise the gearbox and tighten the tunnel crossmember arrow bolts. Loosen the harness and remove the lift with the T40173 gearbox mount from under the gearbox.

Raise the gearbox and tighten the tunnel crossmember arrow bolts. Loosen the harness and remove the…


The next stage of work is necessary to ensure uniform contact of the torque converter with the driven disk without distortion. Lightly press the torque converter "2" using the mounting. lever "1" from driven disk "3" in the "direction of the arrow".

The next stage of work is necessary to ensure uniform contact of the torque converter with the…


Tighten the torque converter bolts to the driven disc as follows. Use a 16 mm ring spanner to tighten the bolts "VAG1332/14". Screw in the first "arrow" bolt all the way (2 Nm).



Tighten the torque converter bolts to the driven disc as follows. Use a 16 mm ring spanner to…


Insert the guide pin of the adapter "T40058" as follows: the large diameter "arrow 1" faces the engine, the small diameter "arrow 2" faces the adapter.

Insert the guide pin of the adapter «T40058» as follows: the large diameter «arrow 1» faces the…


Turn the crankshaft using the adapter "T40058" by 180° in the direction of engine rotation "arrow".

Turn the crankshaft using the adapter «T40058» by 180° in the direction of engine rotation «arrow».


With the crankshaft in this position, tighten the accessible bolt "arrow" to a torque of 60 Nm. Rotate the crankshaft 60° further and tighten the remaining 5 bolts to a torque of 60 Nm.



With the crankshaft in this position, tighten the accessible bolt «arrow» to a torque of 60 Nm.…


Tighten the remaining bolts "2...5". Further installation is carried out in the reverse order. taking into account the following. Bolt the steering column to the steering gear.

Tighten the remaining bolts «2...5». Further installation is carried out in the reverse order.…


Install the subframe crosspiece. Installing the selector cable. Install the ATF lines. Bolt the left and right drive shafts to the transmission. Install the PTO shaft heat shield. Install the cardan shaft. Install and secure the system. exhaust gas release without mechanical stress. Installation of noise insulation. Connect the battery, check and adjust the selector cable. Check and adjust the ATF oil level.

Install the subframe crosspiece. Installing the selector cable. Install the ATF lines. Bolt the…


Tightening torques (Nm)



Bolts and nutsM69
M715
M820
M1040
M1265



Drive shaft heat shield - tightening torque



Tighten bolts «1, 2, 3» of the drive shaft heat shield to a torque of 23 Nm.

Tighten bolts "1, 2, 3" of the drive shaft heat shield to a torque of 23 Nm.


Fastening the gearbox to the engine



Pos.BoltNm
1M10 x 50 (1)65
2...6M12 x 100 (2), (3)30 +90°
7M12 x 125 (2), (3)30 + 90°
8, 11M10 x 60 (2), (3)15 + 90°
9, 10M10 x 95 (2), (3)15 + 90°
ACentering bushings

(1) The strength class of bolts is 10.9. The steel bolt can be used repeatedly.

(2) Audi A4 up to ID. numbers 8K-9A-066499: replace aluminum bolts.

(3) Audi A4 with ID. numbers 8K-9A-066500: aluminum bolts can be used 2 times.
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A4 B8: Automatic transmission 0B6
Next articles

Removal the gearbox — vehicles with a 3.0 l TDI engine
Gearbox installation — cars with a 3.2 L FSI engine
Removal the gearbox — vehicles with a 3.2 l FSI engine
Gearbox installation — vehicles with 2.0 L TFSI engine
Tunnel crossmember, gearbox cushion and gearbox support
Draining ATF oil and refilling with ATF oil after repair
ATF radiator and ATF lines for vehicles with 4-cylinder and…
ATF oil pan, ATF mesh filter and Mechatronics


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A4(B8, 2007-2015) 
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