Removal and installation of the clutch release bearing
Do not flush the clutch release bearing. If there is excessive noise when disengaging the clutch, replace the bearing.
Remove the clutch release fork retaining springs.
Remove the clutch release bearing from the guide into the lugs and unfasten the retaining clips.
Note. Do not apply grease to the clutch release bearing guide bush.
Slide the clutch release bearing together with the retaining clips onto the guide bushing. Install two mounting springs on the bearing, then on the axis of the clutch release fork.
Make sure that under the action of the return spring, the clutch release fork is displaced towards the gearbox housing. Check Distance «A» (see photo) between the clutch release fork lever and the stopper of the tip of the cable sheath with the clutch pedal released, which should be equal to 169 mm.
Clutch pedal free play adjustment
Check the clutch pedal free play before disengaging the clutch, which should not exceed 15 mm. If necessary, adjust the free play of the clutch medal as follows:
- unlock the top (shown by the arrow in the photo) and the lower adjusting nuts of the clutch cable;
- the upper adjusting nut to achieve the desired free play of the clutch pedal;
- tighten the lower adjusting nut, then lock both adjusting nuts.
Turning the adjusting nuts clockwise reduces the clutch pedal free play and vice versa.
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