Table of contents: Radiator and radiator fan ↓ Removal and installation the… ↓
Radiator and radiator fan
1. Bolt: 4.5 Nm.
2. Fan control unit "J293".
3. Bolt: 5 Nm.
4. Fan frame.
5. Radiator fan "V7".
6. Bolt: 3.5 Nm.
7. Lining.
8. Rubber support: for radiator.
9. Cooling system hose: to remove, release the clamp.
10. O-ring seal: Replace.
11. Cooling system hose: to remove, release the clamp.
12. Sealing ring: replace.
13. Cooling system hose: to expansion tank.
14. Sealing ring: replace.
15. Radiator: after replacement, drain the old coolant and fill it with new coolant into the cooling system.
16. Lock bolt: Unlock with a screwdriver and remove.
17. Rubber buffer.
18. Radiator console.
19. Bolt: 5.5 Nm.
Removal and installation the radiator together with the fan frame
The radiator and fan frame can only be removed and installed as an assembly. Remove front noise insulation "1". Install amplifier. Removing the right headlight. Remove the intercooler.
On vehicles with headlight washers, remove the right headlight washer nozzle.
Disconnect plug connection "1" of the shock sensor.
Unscrew bolts "1" and "2". Disconnect and remove the right headlight mount "arrow". Ignore "Pos. 3".
Place a service tray under the engine. Unscrew the drain plug "1" and drain the coolant. Remove coolant hose "2" from the radiator by pressing the fastening clip.
Before starting work in the fan frame area, disconnect the plug connections. Remove the plug connection "1" of the radiator fan from the mount by moving the lock back "arrow" and pressing the stopper down.
Unscrew the "arrow" bolts. Remove the air duct "1" from the intermediate flange "2" of the air duct housing. filter.
Remove the connecting fitting "1" and "2" from the radiator by loosening the clamp.
Unlock both radiator mounting bolts on the right and left and pull them upwards "arrows".
Unscrew the bolts "1" on the left and right and remove the radiator console together with the radiator from the radiator frame "arrow". Remove the condenser. Remove the radiator.
Simultaneously press the fan frame fastening tabs "arrow" on the right and left and remove the fan frame from the radiator in an upward direction.
Installation
Installation in reverse order. Install the capacitor. Install the air duct on the intermediate flange of the air casing. filter. Install the right injector of the system. headlight cleaning. Install the intercooler. Install the right headlight. Install the amplifier. Connect the coolant hose using a coupling. Fill with coolant.
(The original publication in its entirety is posted on the website: «AUDImanual»)