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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Gearbox — overhaul (Audi 80 B3)

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  • Audi 80
  • B3 (1986-1991, petrol)
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  • Gearbox — overhaul
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Gearbox — overhaul


Gearbox — overhaul


Gearbox — overhaul


Repairing a manual transmission unit is a difficult job for the home mechanic. In addition to disassembly and reassembly, clearances must be accurately measured and, if necessary, adjusted by selecting shims. Internal transmission components are also often difficult to obtain separately, and in many cases are extremely expensive. Because of this, if the transmission is damaged or noisy, it is best to have the unit repaired by a professional, or replace the unit.

However, for a more experienced mechanic, it is possible to repair a transmission if the special tools are available and the work is done gradually so as not to miss anything.

Tools needed for reassembly: circlip pliers, bearing pullers, sliding hammer, fine-point punch set, test indicator, and possibly a hydraulic press. Also a large, sturdy workbench and a vice.

When disassembling the transmission, carefully note how each component is installed to allow for easy and accurate reassembly.
The article was checked by auto expert Timur Bazhenov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Mechanical transmission
Next articles

Gearbox — removal and installation
Maintenance of manual transmission
General description of the mechanical gearbox
Manual transmission specifications
Gear shift lever — removal, overhaul and installation
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Troubleshooting a Manual Transmission


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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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